吉林大学学报(工学版) ›› 2017, Vol. 47 ›› Issue (6): 1991-1998.doi: 10.13229/j.cnki.jdxbgxb201706043

• Orginal Article • Previous Articles    

Optimal design of new arc angle PDC drill bit for coal mining based on finite element method

SUN Rong-jun1, 2, GU Shuan-cheng1, JU Pei2, GAO Ke3   

  1. 1.Faculty of Architecture and Civil Engineering, Xi'an University of Science & Technology, Xi'an 710054, China;
    2.Xi'an Research Institute, China Coal Technology and Engineering Group Corp, Xi'an 710077, China;
    3.College of Construction Engineering, Jilin University, Changchun 130026, China
  • Received:2017-03-10 Online:2017-11-20 Published:2017-11-20

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Abstract: In order to improve the efficiency of hard formation drilling of coal mine, a design concept of new arc angle Polycrystalline Diamond Compact (PDC) drill bit is put forward by referring the design and processing concept of oil PDC bit. Taking Ø 113 mm arc angle PDC drill bit for example, the cutting structure and hydraulic structure of the PDC drill bit are designed using Finite Element Method (FEM). Simulation results show that, when the crown shape with inner cone angle 130° and outer taper arc radius 20 mm, the cutters with cutting angle -15° and inside angle 4°~ 6°, and using straight blade, the rock breaking efficiency of arc angle PDC drill bit is the best. In the same time, when the nozzle spray angle 22°~ 30°, and the azimuth angle working face near the cutter, the migration of cutting is the best. Based on the above research, ?113 mm arc angle PDC drill bit was produced. Field test shows that, the average bit life and drilling efficiency of the drill bit are 626 m and 25 m/h, respectively, which are increased by 4 times and one times compared with the ordinary concave PDC drill bit. Therefore, in the hard formation drilling process, the arc angle PDC drill bit can be used to improve drilling efficiency and reduce drilling cost.

Key words: drilling engineering, hard formation, arc angle polycrystalline diamond compact bit(PDC) drill, finite element methods(FEM), cutting structure, hydraulic structure

CLC Number: 

  • TE921
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