双带揉搓式残膜打捆装置与载膜箱的结构设计与试验

doi:10.13229/j.cnki.jdxbgxb.20250030

Abstract

Abstract:

A dual belt residual film bundling device has been designed to address the problems of complex structure， low service life of bundling belts， adjustable tightness of film bundling， uncertain unloading position， and poor compatibility with existing residual film recycling machines in the existing residual film bundling process. This article introduces the composition and working process of the residual film bundling structure， with a focus on optimizing the design of the bundling device， tensioning device， and film carrying box. By conducting a dynamic analysis of the bundling process， the structural and operational parameters of each functional component were determined. To verify the operational performance and efficiency of the dual belt residual film bundling device， three factor three-level quadratic regression experiments were conducted with bundling chamber angle， bundling belt friction coefficient， and bundling belt linear speed as experimental factors， and residual film bundling rate， residual film bundling density， and bundling efficiency as response values. A regression model was established to analyze the effects of each factor on residual film bundling rate， residual film bundling density， and bundling efficiency， and parameter optimization and experimental verification were carried out.The experimental results show that the factors affecting the bundling rate of residual film are in descending order： bundling chamber angle>bundling belt linear velocity>bundling belt friction coefficient； The factors that affect the density of residual film bundling are in the following order： bundling belt line speed>bundling chamber angle>bundling belt frictioncoefficient； The factors that affect packaging efficiency are in the following order： the friction coefficient of the strapping belt>the angle of the strapping chamber>the linear velocity of the strapping belt. Theoretical optimal design parameters： bundling chamber angle is 33°， packing belt friction coefficient is 0.83， and packing belt linear velocity is 1.03 m/s. The research results provide reference for the design and high-quality operation of residual film bundling devices.

Key words: tying device, adjustable bale diameter, double-belt baling device, film magazine, orthogonal experiment

CLC Number:

S225

Min WANG,Shang HUO,Si-lin CAO,Yu-kun YING,Yu-ze HE,Yong-tao LU. Structural design and testing of double belt residual film binding device and film carrying box[J].Journal of Jilin University(Engineering and Technology Edition), 2026, 56(8): 2260-2278.

Figures/Tables 41

Fig.1

Fig.2

Fig.3

Table 1

Table 2

Fig.4

Fig.5

Fig.6

Fig.7

Fig.8

Fig.9

Fig.10

Fig.11

Fig.12

Fig.13

Fig.14

Table 3

Fig.15

Fig.16

Fig.17

Fig.18

Fig.19

Fig.20

Fig.21

Fig.22

Table 4

Fig.23

Table 5

Table 6

Fig.24

Fig.25

Table 7

Encoding of experimental factors"

水平

打捆腔角度/（°）

打捆带摩擦因数

打捆带线速度

/（m $? s$ ^-1）

-1

0.69

0.8

0.825

1.1

0.96

1.4

Table 7

Table 8

Table 9

Analysis of variance"

变异来源	残膜成捆率 $Y 1$				残膜捆密度 $Y 2$				打捆效率 $Y 3$
变异来源	自由度	均方	$F 1$	$P 1$	自由度	均方	$F 2$	$P 2$	自由度	均方	$F 3$	$P 3$
回归	9	9.02	173.44	0.000 1**	9	54.31	242.34	0.000 1**	9	8.09	53.95	0.000 1**
$X 1$	1	2.16	41.57	0.000 4**	1	36.81	164.25	0.000 1**	1	1.13	7.5	0.02 9*
$X 2$	1	0.54	10.39	0.014 6**	1	3.85	17.18	0.004 3**	1	45.13	300.83	0.000 1**
$X 3$	1	0.34	6.46	0.038 6*	1	386.28	1723.75	0.000 1**	1	18	120	0.000 1**
$X 1 X 2$	1	2.30	44.11	0.000 3**	1	3.74	16.71	0.004 6**	1	0.25	1.67	0.237 7
$X 1 X 3$	1	8.56	164.43	0.000 1**	1	4.64	20.72	0.002 6**	1	4	26.67	0.001 3**
$X 2 X 3$	1	2.74	52.64	0.000 2**	1	0.02	0.0754	0.791 5	1	1	6.67	0.036 4*
$X 12$	1	50.20	964.69	0.000 1**	1	2.57	11.46	0.011 7*	1	0.95	6.33	0.04
$X 22$	1	9.89	190.11	0.000 1**	1	1.31	5.86	0.046 0*	1	0.002 6	0.0175	0.898 4
$X 32$	1	0.70	13.45	0.008 0	1	46.93	209.42	0.000 1**	1	2.21	14.75	0.006 4
残差	7	0.0520			7	0.224 1			7	0.15
失拟	3	0.0822	2.79	0.173 2	3	0.207 9	0.879 7	0.522 9	3	0.083 3	0.416 7	0.751
误差	4	0.0294			4	0.236 3			4	0.2

Table 9

Fig.26

Fig.27

Fig.28

Table 10

Test results"

试验序号	残膜成捆率/%	残膜捆密度/ （kg? $m - 3$ ）	打捆效率/ （捆? $h - 1$ ）
平均值	100	106.23	14.67
1	100	104.25	15
2	100	106.53	13
3	100	107.89	16

Table 10

Fig.29

Fig.30

Fig.31

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参数	数值
配套动力/Hp	≥35
整机尺寸/（mm×mm×mm）	4 000×2 800×1 700
膜捆直径（可调）/mm	≤350
膜捆箱装容量（膜捆装箱）/捆	3~5
打捆带幅宽/mm	2 000
残膜成捆率/%	100
工作率捆/h	10~16

编号	摩擦带类型	摩擦角/（°）
1	光带	38
2	草坪纹带	49
3	颗粒纹带	54
4	光带	37
5	草坪纹带	47
6	颗粒纹带	55

组数	L₁/mm	L₂/mm	k
平均值	292.8	3.3	0.011
1	313.4	4.3	0.014
2	204.4	2.1	0.010
3	345.9	5.2	0.015
4	303.2	2.8	0.010
5	295.4	2.6	0.009
6	294.6	2.5	0.008

阶数	频率/Hz	位移/m	阶数	频率/Hz	位移/m
1	130.49	0.334	6	256.87	0.209
2	161.51	0.148	7	280.09	0.186
3	225.67	0.233	8	305.39	0.215
4	236.60	0.322	9	369.92	0.173
5	253.45	0.413	10	428.62	0.304

参数	数值/描述
作物类型	棉花
土壤坚实度/MPa	0.45
土壤含水率/%	7.98
地膜宽度/mm	2 050
地膜厚度/mm	0.01
铺膜时间/d	185
棉花种植模式（机采棉种植模式）/cm	66+10

Structural design and testing of double belt residual film binding device and film carrying box

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Run	X₁：打捆腔角度a	X₂：打捆带摩擦因数	X₃：打捆带线速度/ （m·s^-1）	残膜成捆率%	残膜捆密度/ （kg·m^-3）	打捆效率/ （捆·h^-1）
1	36	0.825	0.8	93.93	87.67	9
2	32	0.825	0.8	97.64	94.34	12
3	34	0.96	0.8	98.21	92.45	14
4	34	0.69	1.4	99.32	104.27	12
5	34	0.825	1.1	99.64	101.59	13
6	32	0.96	1.1	94.64	104.32	15
7	34	0.825	1.1	99.75	101.87	14
8	34	0.96	1.4	96.91	105.98	16
9	34	0.825	1.1	100	102.86	13
10	36	0.825	1.4	97.32	103.96	14
11	34	0.825	1.1	100	102.32	13
12	36	0.69	1.1	93.63	99.32	10
13	32	0.825	1.4	95.18	106.32	13
14	36	0.96	1.1	94.86	98.32	15
15	34	0.69	0.8	97.31	90.48	8
16	32	0.69	1.1	96.44	101.45	11
17	34	0.825	1.1	100	102.32	13

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