Journal of Jilin University(Engineering and Technology Edition) ›› 2019, Vol. 49 ›› Issue (4): 1228-1235.doi: 10.13229/j.cnki.jdxbgxb20181110

Previous Articles    

Effects of vibration mode on interface adhesion law of rice threshed mixtures

Chao CHENG1,2(),Jun FU1,2(),Xin⁃long TANG3,Zhi CHEN2,4,Lu⁃quan REN1,2   

  1. 1. Key Laboratory of Bionic Engineering, Ministry of Education, Jilin University, Changchun 130022, China
    2. College of Biological and Agricultural Engineering, Jilin University, Changchun 130022, China
    3. Agriculture Test Station, Jilin University, Changchun 130062, China
    4. National Machinery Industry Co. , Ltd. , Beijing 100080, China
  • Received:2018-11-09 Online:2019-07-01 Published:2019-07-16
  • Contact: Jun FU E-mail:chengchao17@mails.jlu.edu.cn;fu_jun@jlu.edu.cn

Abstract:

During cleaning process of rice combine, the rice threshed mixtures could adhere to or block the sieve surface. In order to study the interface adhesion law of rice threshed mixtures under different vibration modes, three modes of vibration test bench were designed, including linear vibration, circular arc vibration and jitter. The adhesive mass on working face under three vibration modes kept stable when the vibration time exceeded 15 s. When the vibration amplitude was increased from 10 mm to 30 mm, the adhesive mass on the working face under three vibration modes was effectively reduced. As the vibration frequency was increased from 2 Hz to 3.5 Hz, the adhesive mass on the working face under three vibration modes was quickly reduced. The acceleration peak value of linear vibration working face was obviously higher than that of circular arc vibration and jitter. The linear vibration working face has the best anti-adhesion effect. The influences of test factors on the anti-adhesion capabilities of linear vibration working face in descending order are amplitude, frequency and vibration time. The influence of test factors on the anti-adhesion capabilities of circular arc vibration and jitter working face in descending order are frequency, amplitude and vibration time.

Key words: agricultural mechanization engineering, rice threshed mixtures, cleaning sieve, vibration mode, interface adhesion

CLC Number: 

  • S225.4

Fig.1

Picture of linear vibration test rig"

Fig.2

Schematic diagram of linear vibration test rig"

Fig.3

Picture of circular arc vibration test rig"

Fig.4

Schematic diagram of circular arc vibration test rig"

Fig.5

Picture of jitter test rig"

Fig.6

Schematic diagram of jitter test rig"

Fig.7

Sticky materials in rice threshed mixtures"

Fig.8

Change rule of weight of adhesion on vibration working face along vibration time"

Fig.9

MDR vibration acceleration testing device"

Fig.10

Time domain curves of center acceleration of vibration working face"

Fig.11

Change rule of weight of adhesion on vibration working face along vibration amplitude"

Fig.12

Peak acceleration curve of vibration working face with amplitude"

Fig.13

Change rule of weight of adhesion on vibration working face along vibration frequency"

Fig.14

Peak acceleration curve of vibration working face with vibration frequency"

Table 1

Orthogonal experimental scheme and results"

试验序号

振动

时间/s

振幅/mm 振频/Hz y 1/g y 2/g y 3/g
1 10 25 3 1.535 1.552 1.573
2 10 30 3.5 1.342 1.424 1.455
3 10 35 4 1.006 1.051 1.062
4 15 25 3.5 1.341 1.526 1.507
5 15 30 4 1.128 1.339 1.324
6 15 35 3 1.214 1.304 1.325
7 20 25 4 1.206 1.256 1.287
8 20 30 3 1.228 1.441 1.462
9 20 35 3.5 1.121 1.362 1.393

Table 2

Range analysis result of weight of adhesion on working face under linear vibration"

指标 振动时间/s 振幅/mm 振频/Hz
最优组合 20 35 4
y 11 1.294 1.361 1.326
y 12 1.228 1.233 1.268
y 13 1.185 1.114 1.113
R 1 0.109 0.247 0.212
主次因素 振幅>振频>振动时间

Table 3

Range analysis result of weight of adhesion on working face under circular arc vibration"

指标 振动时间/s 振幅/mm 振频/Hz
最优组合 10 35 4
y 21 1.342 1.445 1.432
y 22 1.390 1.401 1.437
y 23 1.353 1.239 1.215
R 2 0.047 0.206 0.217
主次因素 振频>振幅>振动时间

Table 4

Range analysis result of weight of adhesion on working face under jitter vibration"

指标 振动时间/s 振幅/mm 振频/Hz
最优组合 10 35 4
y 31 1.363 1.456 1.453
y 32 1.385 1.414 1.452
y 33 1.381 1.260 1.224
R 3 0.022 0.196 0.229
主次因素 振频>振幅>振动时间
1 杨守仁 . 我国的水稻[M]. 北京:科学普及出版社,1966.
2 彭卫东 . 水稻插秧技术及其推广[M]. 北京:中国农业科学技术出版社,2009.
3 苏天生,韩增德,崔俊伟,等 . 谷物联合收割机清选装置研究现状及发展趋势[J]. 农机化研究,2016(2):6⁃11.
Su Tian⁃sheng , Han Zeng⁃de , Cui Jun⁃wei , et al . Research status and development trend of cleaning unit of cereal combine harvesters[J]. Journal of Agricultural Mechanization Research,2016(2):6⁃11.
4 陈义 . 联合收获机清选损失监测方法与装置研究[D]. 镇江:江苏大学农业装备工程学院,2013.
Chen Yi . Study on the monitoring method and device for cleaning loss of combine harvester[D]. Zhenjiang: School of Agricultural Equipment Engineering, Jiangsu University,2013.
5 徐立章,马征,李耀明 . 激光改形油菜清选筛面基体浸润特性研究[J]. 农业机械学报,2011,42(增刊):168-171.
Xu Li-zhang , Ma Zheng , Li Yao-ming . Wettability of rape cleaning screen surface by laser-textured[J]. Transactions of the Chinese Society for Agricultural Machinery,2011,42(Sup.):168-171.
6 马征,李耀明,徐立章 . 收获期油菜茎秆表面浸润特性研究[J]. 农业机械学报,2014,45(6):98-103.
Ma Zheng , Li Yao-ming , Xu Li-zhang . Wetting property of rapeseed (Brassica napus L.) stalk surface[J]. Transactions of the Chinese Society for Agricultural Machinery,2014,45(6):98-103.
7 马征,李耀明,徐立章 . 油菜脱出物漂浮速度及摩擦与浸润特性的测定与分析[J]. 农业工程学报,2011,27(9): 13-17.
Ma Zheng , Li Yao-ming , Xu Li-zhang . Testing and analysis on rape excursion components characteristics in floating, friction and wettability[J]. Transactions of the CSAE, 2011, 27(9): 13-17.
8 陈翠英,王志华,李青林 . 油菜脱出物物理机械特性及振动筛参数优化[J]. 农业机械学报,2005,36(3):60-64.
Chen Cui-ying , Wang Zhi-hua , Li Qing-lin . Mechanophysical properties of rape extractives and parametrical optimization of vibration seive[J]. Transactions of the Chinese Society for Agricultural Machinery,2005,36(3):60-64.
9 李耀明,马征,徐立章 . 油菜联合收获机筛面粘附物摩擦特性[J]. 农业机械学报,2010,41(12):54-57.
Li Yao-ming , Ma Zheng , Xu Li-zhang . Tribological characteristics of adhesive materials on cleaning sieve of rape combine harvester [J]. Transactions of the Chinese Society for Agricultural Machinery,2010,41(12):54-57.
10 李耀明,马征,徐立章 . 油菜混合物与仿生筛面基体间的粘附特性[J]. 农业机械学报,2012,43(2):75-78.
Li Yao-ming , Ma Zheng , Xu Li-zhang . Adhesion property between rape mixture and bionic screen matrix[J]. Transactions of the Chinese Society for Agricultural Machinery,2012,43(2):75-78.
11 Ma Zheng , Li Yao-ming , Xu Li-zhang . Theoretical analysis of micro-vibration between a high moisture content rape stalk and a non-smooth surface of a reciprocating metal cleaning screen matrix[J]. Biosystems Engineering,2015,129:258-267.
12 马征,李耀明,徐立章 . 仿生非光滑筛面近筛层微观气流场研究[J]. 农业机械学报,2011,42(增刊):74-77.
Ma Zheng , Li Yao-ming , Xu Li-zhang . Micro flow field on adjacent screen of bionic nonsmooth cleaning screen[J]. Transactions of the Chinese Society for Agricultural Machinery,2011,42(Sup.):74-77.
13 王志华,陈翠英 . 基于ADAMS的联合收割机振动筛虚拟设计[J]. 农业机械学报,2003,34(4):53-56.
Wang Zhi-hua , Chen Cui-ying . Virtual design of vibrating sieve of combine harvester based on ADAMS[J]. Transactions of the Chinese Society for Agricultural Machinery,2003,34(4):53-56.
14 焦红光 . 振动筛分过程解析[M]. 北京:煤炭工业出版社,2008.
15 闻邦椿,刘树英 . 现在振动筛分技术及设备设计[M]. 北京:冶金工业出版社,2013.
16 李宝筏 . 农业机械学[M]. 北京:中国农业出版社,2003.
17 GB/T5262-2008,农业机械试验条件、测定方法的一般规定[S].
[1] FU Jun,QIAN Zhi-hui,YIN Wei,WANG Jia-jia,REN Lu-quan. Experimental study of friction and tensile properties of wheat [J]. 吉林大学学报(工学版), 2015, 45(2): 501-507.
[2] JIN Wen-ming, LI Hua-jun, KOU Shu-qing, YANG Sheng-hua. Modal analysis of frame of cantilever NC assembling machine for assembled camshaft [J]. 吉林大学学报(工学版), 2009, 39(增刊2): 319-0323.
Viewed
Full text


Abstract

Cited

  Shared   
  Discussed   
No Suggested Reading articles found!