Journal of Jilin University(Engineering and Technology Edition) ›› 2026, Vol. 56 ›› Issue (1): 44-53.doi: 10.13229/j.cnki.jdxbgxb.20240584

Previous Articles     Next Articles

Problem of luffing vibration in truck crane

Jin-shi CHEN1(),Tong-yang WANG1,Ru-heng SHANG2,Yong-qi LI2,Dong-yang HUO1,Xi CHEN2   

  1. 1.School of Mechanical and Aerospace Engineering,Jilin University,Changchun 130022,China
    2.Xuzhou XCMG Hydraulics Co. ,Ltd. ,Xuzhou 221004,China
  • Received:2024-05-12 Online:2026-01-01 Published:2026-02-03

Abstract:

In response to the problem of luffing vibration in automotive crane, firstly, this article analyzes the causes and mechanisms of luffing vibration based on the principle of luffing vibration hydraulic system and the dynamics of luffing mechanism. Then, on-site tests were conducted on normal and shaking hosts, and time-frequency analysis methods were used to reveal the differences in test signal characteristics under different amplitude changes. Quantitative evaluation indicators for amplitude change shaking phenomena were developed. Finally, the quantitative evaluation index of luffing vibration was extended to the oil cylinder factory inspection test bench, and the factory test method for luffing vibration was established. The research results indicate that excessive internal friction force in the luffing oil cylinder is the main cause of crane luffing vibration; the vibration acceleration signals of normal and shaking hosts have obvious characteristic differences, which can be used as the quantitative evaluation index for luffing vibration phenomenon; the improved oil cylinder factory inspection test bench has good consistency between the test results and the host test results, and can achieve pre detection of luffing vibration phenomenon.

Key words: truck crane, luffing vibration, time-frequency analysis, quantitative characterization, factory inspection

CLC Number: 

  • TG213

Fig.1

Hydraulic schematic diagram of crane luffing system"

Fig.2

Crane luffing model"

Fig.3

Test host on-site diagram"

Fig.4

Measuring point layout"

Table 1

Time domain eigenvalue"

时域特征计算公式
平均值sˉ=1Ni=1Nsi
标准差ρt=1Ni=1N(si-sˉ)212
峭度1Ni=1N(si-sˉ)4ρt4
最大值smax
最小值smin
峰峰值smax-smin
均方根RMS=(1Ni=1Nsi2)12
峰值因子smax/RMS
波形因子RMS/1Ni=1Nsi
脉冲因子smax/1Ni=1Nsi

Fig.5

Comparison of pressure controlled by balance valve"

Fig.6

Pilot pressure comparison"

Fig.7

Flow volume comparison"

Fig.8

Comparison of host pump source pressure"

Fig.9

Comparison of cylinder rodless chamber pressure"

Fig.10

Comparison of axial vibration signal"

Fig.11

Comparison of radial vibration signal"

Table 2

Time domain eigenvalue value of vibration signal"

项目最大值最小值RMS峭度波形因子峰形因子脉冲因子
正常轴向/g0.058-0.0660.0123.4451.2805.3346.829
径向/g0.132-0.1270.0263.4441.2915.1286.620
抖动轴向/g0.459-0.3240.0567.5221.5708.27012.984
径向/g0.332-0.3030.0435.2031.3807.66710.582

Fig.12

Wavelet transform results of axial vibration signal"

Fig.13

Comparison of cylinder axial vibration signal"

Fig.14

Comparison of cylinder axial vibration signal"

Table 3

Time domain eigenvalue of factory test signal"

项目最大值最小值RMS峭度波形因子峰形因子脉冲因子
正常轴向/g0.058-0.0660.0133.1761.1623.1723.528
径向/g0.051-0.0500.0083.8301.1943.0573.840
抖动轴向/g0.422-0.5530.1484.9231.5125.7515.671
径向/g0.156-0.1480. 2015.0091.3537.41910.040

Fig.15

Improved ex-factory test bench"

[1] 王庆远, 唐红美. 汽车起重机发展趋势浅析[J]. 工程机械文摘, 2012(2): 48-50.
Wang Qing-yuan, Tang Hong-mei. Analysis of the development trends of truck crane[J]. Construction Machinery Digest, 2012 (2): 48-50.
[2] 王晶. GT750E汽车起重机车架结构研究[D]. 大连:大连理工大学机械工程学院, 2016.
Wang Jing. The research of structure of GT750E truck crane frame[D]. Dalian: School of Mechanical Engineering, Dalian University of Technology, 2016.
[3] 李银德. 汽车起重机变幅系统的可靠性分析及安全评价[D]. 太原: 太原科技大学机械工程学院, 2012.
Li Yin-de. Reliability analysis and safety evaluation of the luffing system of the truck crane[D]. Taiyuan: School of Mechanical Engineering, Taiyuan University of Science and Technology, 2012.
[4] 巩锐. 浅谈国内汽车起重机的轻量化发展策略[J].机电信息, 2015(30): 73-76.
Gong Rui. Brief discussion on the lightweight development strategy of domestic truck crane[J]. Mechanical and Electrical Information, 2015(30): 73-76.
[5] 王照卓. 汽车起重机变幅系统动态特性分析及反馈补偿设计[D]. 长沙:中南大学机电工程学院, 2022.
Wang Zhao-zhuo. Dynamic characteristics analysis and feedback compensation design of truck crane luffing system[D]. Changsha: School of Mechanical and Electrical Engineering, Central South University, 2022.
[6] 邵焱. 汽车起重机机液变幅系统刚柔耦合建模与振动特性分析[D]. 太原: 太原理工大学机械与运载工程学院, 2022.
Shao Yan. Rigid-flexible coupling modeling and vibration characteristics analysis of mechanical-hydraulic luffing system of truck crane[D]. Taiyuan: School of Mechanical and Transportation Engineering, Taiyuan University of Technology, 2022.
[7] 姚俊威. 汽车起重机起升机构液压系统动态特性研究[D]. 太原: 太原科技大学机械工程学院, 2012.
Yao Jun-wei. Research on dynamic characteristics of hydraulic system of truck crane lifting mechanism[D]. Taiyuan: School of Mechanical Engineering,Taiyuan University of Science and Technology, 2012.
[8] 金耀,贺欣, 夏毅敏, 等. 汽车起重机变幅机构的耦合建模仿真与运动学分析[J]. 机械设计, 2017, 34(9): 12-17.
Jin Yao, He Xin, Xia Yi-min, et al. Coupled modeling simulation and kinematics analysis of luffing mechanism for mobile crane[J]. Mechanical Design, 2017, 34(9): 12-17.
[9] 回良秋. 汽车起重机的故障分析及处理措施[J].科技创新与应用, 2012(21): 96.
Hui Liang-qiu. Fault analysis and handling measures of truck crane[J]. Technology Innovation and Application, 2012(21): 96.
[10] 刘冬一, 丁小峰. 起重机液压变幅机构抖动现象分析及改进措施[J]. 公路与汽运, 2016(3): 140-142.
Liu Dong-yi, Ding Xiao-feng. Analysis and improvement measure for the vibrate phenomenon of the hydraulic luffing mechanism of crane[J]. Highways & Automotive Applications, 2016(3): 140-142.
[11] 王承震. 汽车起重机变幅系统抗冲击与微动性能研究[D]. 杭州: 浙江大学机械工程学院, 2011.
Wang Cheng-zhen. Research on the anti-impact characteristic of hydraulic luffing system on mobile crane[D]. Hangzhou: School of Mechanical Engineering, Zhejiang University, 2011.
[12] Xie H, Zhang G. Research on characteristics of the piloted follow-up load control valve in automobile crane luffing system[C]∥Measuring Technology and Mechatronics Automation, Hong Kong, China, 2013: 887-892.
[13] 李凡, 郭津津, 戈北京. 基于Matlab和ADAMS的起重机变幅机构优化与仿真分析[J]. 起重运输机械, 2016(2): 55-58.
Li Fan, Guo Jin-jin, Ge Bei-jing. Optimal and simulation analysis for luffing mechanism of crane based on Matlab and ADAMS[J]. Hoisting and Conveying Machinery, 2016(2):55-58.
[14] 刘晓峰, 王殿龙, 滕儒民, 等. 基于刚柔耦合的起重机柔性臂动力学分析[J]. 起重运输机械, 2011(9):50-53.
Liu Xiao-feng, Wang Dian-long, Teng Ru-min, et al. Dynamic analysis of crane flexible boom based on rigid-flexible coupling[J]. Hoisting and Conveying Machinery, 2011(9):50-53.
[15] Doçi I, Hamidi B, Lajqi S. Dynamic analysis and control of jib crane in case of jib luffing motion using modelling and simulations[J]. IFAC-PapersOnLine, 2016, 49(29):163-168.
[16] 朱春风, 白健信, 肖兴元. 平地机回转圈侧移液压缸爬行抖动现象的原因分析及其改进措施[J]. 工程机械与维修, 2022(3): 36-37.
Zhu Chun-feng, Bai Jian-xin, Xiao Xing-yuan. Cause analysis and improvement measures for the crawling and shaking phenomenon of the lateral displacement hydraulic cylinder in the grader rotation circle[J]. Construction Machinery & Maintenance, 2022(3): 36-37.
[17] 任震南. 自平衡重载压力机以及油膜承载特性研究[D]. 天津: 天津工业大学机械工程学院, 2017.
Ren Zhen-nan. Research on self balancing heavy load press and oil film bearing characteristics[D]. Tianjin: School of Mechanical Engineering, Tianjin University of Technology, 2017.
[18] Jia L, Su X, Yu G, et al. Extraction of transferred charge signal of gas-solid two-phase flow based on nonlinear time domain analysis[J]. Journal of Electrostatics, 2024, 128: No.103905.
[19] Cui F, Dong G, Chen Y, et al. Numerical modeling and data signal analysis of GPR array based on dual-field domain-decomposition time-domain finite element method[J]. Journal of Applied Geophysics, 2023, 208: No. 104876.
[20] 范小宁, 杜晨辉, 罗志宏. 基于小波变换和模态曲率差的起重机金属结构损伤识别[J]. 安全与环境学报, 2021, 21(1): 147-153.
Fan Xiao-ning, Du Chen-hui, Luo Zhi-hong. Damage identification of the crane metal structures based on the wavelet transformation and modal curvature difference[J]. Journal of Safety and Environment, 2021, 21(1): 147-153.
[21] Guo J, Si Z, Xiang J. A compound fault diagnosis method of rolling bearing based on wavelet scattering transform and improved soft threshold denoising algorithm[J]. Measurement, 2022, 196: No. 111276.
[22] 曹立峰, 胡金萍, 曹广志. 起重机控制手柄输入信号滤波器的设计[J]. 机械工程师, 2013(6): 111-112.
Cao Li-feng, Hu Jin-ping, Cao Guang-zhi. Design of input signal filter for crane control handle[J]. Mechanical Engineer, 2013(6): 111-112.
[1] Zhao-wei CHEN,Qian-hua PU. Suppression characteristics of vehicle⁃bridge coupling vibration of long⁃span cable⁃stayed bridge with resilient wheels [J]. Journal of Jilin University(Engineering and Technology Edition), 2023, 53(9): 2519-2532.
Viewed
Full text


Abstract

Cited

  Shared   
  Discussed   
No Suggested Reading articles found!