Journal of Jilin University(Engineering and Technology Edition) ›› 2021, Vol. 51 ›› Issue (1): 386-396.doi: 10.13229/j.cnki.jdxbgxb20190848

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Design and test of control system for rice mechanical weeding and seedling-avoiding control

Xue-shen CHEN(),Zhu-jian HUANG,Xu MA(),Long QI,Gui-jin FANG   

  1. College of Engineering,South China Agricultural University,Guangzhou 510642,China
  • Received:2019-06-15 Online:2021-01-01 Published:2021-01-20
  • Contact: Xu MA E-mail:chenxs@scau.edu.cn;maxu1959@scau.edu.cn

Abstract:

To enable the weeding component to avoid the seedling on the operation path and reduce the seedling injury rate of machinery weeding, an automatic seedling avoidance control system based on machine vision and hydraulic servo control is proposed in this paper. First, by the way of overshoot, the centroid image coordinate position of the seedling canopy is extracted. Second, through pinhole imaging principle conversion, the seedling ground coordinate position and the distance between the weeding component and the center line of rice row are obtained. Third, a hydraulic control systems model of parallel four connecting rods of organizations is built, and the mapping relations between deviation control and hydraulic stem is acquired. Finally, based on PID algorithm, a proportional valve hydraulic system mathematical model is built. The Matlab/Simulink simulation shows that the model has a steady-state response time of 0.28 s and a static error of 0.07 mm. The results of bench test indicate that the error of the center line of the seedling belt extracted by the image processing system does not exceed 3 cm. The Orthogonal experiment indicates that the factors affecting the seedling injury rate in the avoiding plants control system are in the order of speed of travel, time of transplanting and spacing of plants. When the traveling speed is 0.8m/s, the transplanting time is 10 days, and the intra-row distance of rice seedling is 12 cm, the seedling injury rate is 2.48%.

Key words: agricultural engineering and information technology, rice, mechanical weeding, avoiding plants control, PID algorithm, simulation analysis

CLC Number: 

  • S237

Fig.1

Schematic diagram of control of seedling-avoiding system"

Fig.2

Image processing effect diagram"

Fig. 3

Fitting centerline of seedling line"

Fig.4

Schematic diagram of deviation correcting principle"

Fig.5

Schematic diagram of hardware constitute of control system"

Fig.6

Flow chart of software of control system"

Fig.7

Relationship between displacement of hydraulic push rod and deviation correction of parallel four bar"

Fig.8

Mathematical model of proportional directional valve hydraulic system"

Fig.9

PID control algorithm simulation model"

Fig.10

PID control algorithm simulation results"

Fig.11

Soil bin test platform"

Fig.12

Fluctuation of centre lines of seedling rows under different parameters"

Table 1

Test factors and corresponding levels"

试验因素水 平
行进速度/(m·s-1)0.81.01.2
稻苗株距/cm121518
移栽天数/d101520

Table 2

Orthogonal test results"

行进速度A/(m·s-1)稻苗株距B/cm移栽天数C/d伤苗率/%
试验号10.812102.48
20.815154.32
30.818203.04
41.012154.24
51.015203.92
61.018103.36
71.212204.56
81.215104.96
91.218155.12
伤苗率/%K1ˉ3.283.763.60
K2ˉ3.844.404.56
K3ˉ4.883.843.84
R1.600.640.96

Table 3

Variance analysis of performance indexes"

指标方差来源偏差平方和自由度平均偏差平方和F显著性P
模型6.18261.03017.8890.054
伤苗率/%A3.95521.97834.3330.028
B0.73020.3656.3330.136
C1.49820.74913.0000.071
误差0.11520.058
总和150.2989
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