Journal of Jilin University(Engineering and Technology Edition) ›› 2022, Vol. 52 ›› Issue (4): 789-798.doi: 10.13229/j.cnki.jdxbgxb20200881

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Method and theory of establishing variable thickness scrolls based on circle involute

Peng-cheng ZHANG(),Bin PENG(),Yu-bo ZHANG   

  1. School of Mechanical and Electrical Engineering,Lanzhou University of Technology,Lanzhou 730050,China
  • Received:2020-11-18 Online:2022-04-01 Published:2022-04-20
  • Contact: Bin PENG E-mail:zhangpc1990@lut.edu.cn;pengb2000@163.com

Abstract:

According to the nature of the circle involute, a new method of variable thickness scroll composed of different circle involutes is proposed. The method of generating the profile is discussed in detail. The basic conditions for establishing the baseline are expounded. The general equations of the profile are derived. Two methods for calculating the volume are given. The range of control variables for correctly generating the inner and outer profiles is discussed. According to different requirements, a series of geometric models of circle involute variable thickness scroll can be quickly established, which broadens the research on variable thickness profile. The results show that, compared with the traditional method of establishing the variable thickness scroll geometry model, the new method not only has the advantages of traditional variable thickness scroll, but also reduces the calculation of establishing variable cross-section scroll, reduces the machining difficulty of variable cross-section scroll to a certain extent, and expands the practical application of variable thickness scroll compress or expander.

Key words: mechanic design, circle involute, scroll, variable thickness, geometric model, scroll compressor, scroll expander

CLC Number: 

  • TH45

Table 1

Basic parameter values"

参 数数 值参 数数 值

基圆半径R1/mm

基圆半径R2/mm

圈数n1

圈数n2

10

20

2

1

渐开角φ1/rad

渐开角φ2/rad

回转半径Ror /mm

5π/6

15.71

Fig.1

Involutes of circle S1 and S2"

Fig.2

Involutes of circle SC'D'"

Fig.3

Involutes of circle SC''D''"

Fig.4

Change of involutes of circle SC'D'"

Fig.5

Change of involutes of circle SC''D''"

Table 2

Value of θ and coordinate difference table"

变量θ差值X'2-X1差值Y'2-Y1
0.7π1018.85
0.75π1015.71
0.8π1012.57
0.85π109.42
0.9π106.28
0.95π103.14
π100
1.05π10-3.14
1.1π10-6.28
1.15π10-9.42
1.2π10-12.57
1.25π10-15.71
1.3π10-18.85

Fig.6

Schematic diagram of baseline changes"

Fig.7

Area calculation by calculus"

Fig.8

Area calculated by normal equidistance method"

Fig.9

Schematic diagram of minimum wall thickness"

Fig.10

Effect of Ror and R2/R1 on Δθ"

Table 3

Parameter series table of general geometric models"

R1R2n1n2φ1φ2θMRor
R12R121φ1φ1/2φ1/2(0, πR1
R13R131φ1φ1/32φ1/3(0, πR1
R13R1/232φ12φ1/3φ1/3(0, πR1
R14R141φ1φ1/43φ1/4(0, πR1
R12R142φ1φ1/2φ1/2(0, πR1
R14R1/343φ13φ1/4φ1/4(0, πR1
R15R151φ1φ1/54φ1/5(0, πR1
R15R1/252φ12φ1/53φ1/5(0, πR1
R15R1/353φ13φ1/52φ1/5(0, πR1
R15R1/454φ14φ1/5φ1/5(0, πR1
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