Journal of Jilin University(Engineering and Technology Edition) ›› 2021, Vol. 51 ›› Issue (1): 1-26.doi: 10.13229/j.cnki.jdxbgxb20190951

   

Review of energy saving technologies for beam pumping units

Xin-hui LIU1(),Chun-shuang LI1,Lin CHEN1,2,Xin WANG1,3()   

  1. 1.School of Mechanical and Aerospace Engineering,Jilin University,Changchun 130022,China
    2.E -propulsion Division,Shanghai Automobile Gear Works,Shanghai 201800,China
    3.School of Mechanical and Industry Engineering,University of Toronto,Toronto M5T 1P7,Canada
  • Received:2019-10-14 Online:2021-01-01 Published:2021-01-20
  • Contact: Xin WANG E-mail:liuxh@jlu.edu.cn;wangxin_jlu@jlu.edu.cn

Abstract:

Beam pumping units are main oil producing equipments in land-based oilfield. Oil producing energy consumption caused by beam pumping unit accounts for one third of the total energy consumption in oilfields. However, due to the structure of the system and operating conditions, the average load rate of pumping unit motor is very low, which is generally below 30%. In order to improve the utilization efficiency of oil recovery energy, many new technologies and methods have been put forward and tried by scientists and technicians, which have got good results; meanwhile, limitations and technical risks exist. Firstly, main sources of energy consumption are analyzed, and it is pointed out through comparison that the motors have the most potential in energy-saving. Then, the researches on improving electric efficiency of motor recently reported in public are classified and summarized. Relevant technical researches can be divided into three categories: (1) Improvement of mechanical transmission structure; (2) improvement of motor and its control technology; (3) adding energy-saving devices. Based on the background of offshore oil exploitation and shale oil and gas exploitation, through summarizing and analyzing various technical schemes, it is proposed that adding energy-saving devices to traditional pumping equipment will be the most effective technical direction for beam pumping units in the future. Among them, hydraulic hybrid energy-saving technology has more obvious advantages.

Key words: oil & gas well-drilling engineering, beam pumping unit, energy saving, hydraulic hybrid, review

CLC Number: 

  • TE933

Fig.1

Compound balance beam pumping unit with downward beam balance weight"

Fig.2

Offset-wheel beam pumping unit"

Fig.3

Variable arm beam pumping unit"

Fig.4

Swing-rod beam pumping unit"

Fig.5

Balance beam pumping unit"

Fig.6

Tower-type beam pumping unit"

Fig.7

Planet-gear reversing mechanism"

Fig.8

Principle diagram of beam pumping unit based on hydraulic secondary regulation technology"

Fig.9

Gas balanced beam pumping unit"

Fig.10

Secondary regulation hydraulic energy-saving system of conventional beam pumping unit"

Fig.11

Mechanical structure of beam pumping unit with hydraulic auxiliary power saving system"

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