Journal of Jilin University(Engineering and Technology Edition) ›› 2023, Vol. 53 ›› Issue (2): 355-363.doi: 10.13229/j.cnki.jdxbgxb20210663

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Extrapolation of excavator main pump load spectrum based on threshold selection for principal component analysis

Jin-shi CHEN1(),Miao-miao ZHANG1,Pu-chang WANG2,Dong-ni GENG1(),Yue-xing WANG2,Zhi-wei ZHANG1   

  1. 1.School of Mechanical and Aerospace Engineering,Jilin University,Changchun 130022,China
    2.XCMG Jiangsu Xuzhou Construction Machinery Institute,Xuzhou 221004,China
  • Received:2021-07-13 Online:2023-02-01 Published:2023-02-28
  • Contact: Dong-ni GENG E-mail:spreading@jlu.edu.cn;gengdongni2005@jlu.edu.cn

Abstract:

Aiming at the high sensitivity and low accuracy of threshold selection in time domain extrapolation, a multi-criteria threshold selection method based on principal component analysis is proposed. First, a pressure wireless test system to collect load data under continuous operating conditions of hydraulic excavators was set up; and the fitting test indexes of Generalized Pareto distribution (GPD) under various candidate thresholds are obtained through a variety of test criteria, and the optimal threshold is selected based on each test index and principal component analysis. Secondly, the over-threshold data is extracted and the GPD distribution is used to fit the over-threshold data. The correlation coefficient between the fitting result and the over-threshold data is greater than 0.995, and the GPD distribution generates random data consistent with the number of over-threshold data and replaces the original over-threshold data to achieve extrapolation of the load spectrum in time domain. Finally, the frequency characteristics of the one-fold extrapolated data and the original data are analyzed, and the amplitude correlation coefficient between them is 0.987, and the mean correlation coefficient is 0.993. The results show that the threshold selection method in this paper is suitable for time-domain extrapolation of the load spectrum.

Key words: hydraulic excavator, parameter estimation, time domain extrapolation, generalized pareto distribution

CLC Number: 

  • TU621

Fig.1

Time domain extrapolation flow chart"

Fig.2

Load test diagram"

Fig.3

Test system schematic diagram"

Fig.4

Alternative threshold corresponds to the size of each test index"

Table 1

Normalized matrix X"

阈值uX1X2X3X4X5X6
740.02490.00280.1239000.5362
750.06000.04940.07660.06000.05890.5611
76000.25860.04920.00020.4678
???????
1740.81910.77570.91610.90200.76560.2753
1750.76930.71620.89470.86320.70410

Table 2

Test criteria index correlation matrix table A"

X1X2X3X4X5X6
X11.00000.99620.97100.98740.99480.7158
X20.99621.00000.96420.99030.99930.7519
X30.97100.96421.00000.97040.95840.6423
X40.98740.99030.97041.00000.98580.6871
X50.99480.99930.95840.98581.00000.7612
X60.71580.75190.64230.68710.76121.0000

Table 3

Eigenvalue contribution rate table"

特征值特征根贡献率/%累积贡献率/%
λ10.401494.6794.67
λ20.01874.4099.07
λ30.00280.6699.73
λ40.00090.2299.95
λ50.00020.05100.00
λ60.00000.00100.00

Table 4

Lower limit thresholds u, F and ranking table"

阈值u评价值F排名阈值u评价值F排名
1562.311711721.928052
1582.311521731.913653
??????
1211.961350760.2395101
1231.947851740.1994102

Table 5

Upper limit thresholds u, F and ranking table"

阈值u评价值F排名阈值u评价值F排名
2111.939812351.349652
2061.938322361.337453
??????
1751.3551502740.3415101
1981.3496512730.3250102

Table 6

Optimal threshold corresponds to GPD fitting results"

阈值形状参数尺度参数
156-0.435572.3797
211-0.467259.5360

Fig.5

Test the fitting effect"

Fig.6

Original load and one times the extrapolated load time history"

Fig.7

Partial enlargement"

Fig.8

Mean amplitude frequency comparison of original data and one times extrapolated data"

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