Journal of Jilin University(Engineering and Technology Edition) ›› 2023, Vol. 53 ›› Issue (11): 3069-3077.doi: 10.13229/j.cnki.jdxbgxb.20211429

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Modeling and analysis of grinding force for grinding titanium alloy with abrasive belt assisted by ultrasonic vibration

Zhi HUANG1(),Jie MIN1,Tao ZHOU1,Jian YANG2,Li-xing XIAO2,Lin-ze LI2   

  1. 1.School of Mechanical and Electrical Engineering，University of Electronic Science and Technology，Chengdu 611731，China
    2.Sichuan Chengfei Integration Technology Corp. ，Chengdu 610091，China
  • Received:2021-12-24 Online:2023-11-01 Published:2023-12-06

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Abstract:

Based on Hertz contact theory， the contact model of contact wheel and workpiece is simplified to analyze the principle of ultrasonic vibration belt grinding， and the motion characteristics of ultrasonic assisted abrasive particles are analyzed. By dividing grinding force into cutting deformation force and friction force， the influence of ultrasonic vibration on cutting deformation force and friction force is analyzed. The results show that the proposed model has high prediction accuracy and provides effective reference and theoretical basis for subsequent practical machining guidance.

Key words: ultrasonic vibration, grinding force, titanium alloy, abrasive belt grinding

CLC Number: 

  • V216.3

Fig.1

Principle of ultrasonic vibration assisted abrasive belt grinding"

Fig.2

3D motion trajectory of abrasive particles in ultrasonic abrasive belt polishing"

Fig.3

Contact motion trajectory of a single abrasive particle"

Fig.4

Abrasive indentation model"

Fig.5

Force diagram of abrasive cutting deformation"

Fig.6

Section force diagram"

Fig.7

Process experiment site"

Fig.8

Structure of abrasive belt polishing device"

Fig.9

Image of grinding force measurement"

Table 1

Orthogonal experimental parameter"

实验 组别砂带线速度Vs/（m·s-1）工件进给速度Vw/（mm·min-1）磨削深度ap/μm振动幅度A/μm
125054
22100108
321501512
43501012
53100154
6315058
7450158
84100512
94150104

Table 2

Experimental results of grinding force"

磨削力实验组别
123456789
法向磨削力Fn/N7.828.409.646.058.677.874.825.636.92
切向磨削力Ft/N5.765.406.235.236.245.224.203.384.15

Fig.10

Grinding force experiment model value comparison"

Fig.11

Comparison of grinding force with or without ultrasonic vibration"

Fig.12

Mahr roughness meter"

Fig.13

Comparison of surface roughness before and without ultrasonic processing"

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