吉林大学学报(工学版) ›› 2023, Vol. 53 ›› Issue (8): 2165-2184.doi: 10.13229/j.cnki.jdxbgxb.20211099

• 综述 •    

减振镗杆振动控制研究进展

刘强1,2(),高大湧1,刘献礼1(),贾儒鸿1,周强1,白峥言1   

  1. 1.哈尔滨理工大学 先进制造智能化技术教育部重点实验室，哈尔滨 150080
    2.哈尔滨理工大学 电气工程博士后流动站，哈尔滨 150080
  • 收稿日期:2021-10-23 出版日期:2023-08-01 发布日期:2023-08-21
  • 通讯作者: 刘献礼 E-mail:liuqianglink@163.com;xlliu@hrbust.edu.cn
  • 作者简介:刘强（1988-），男，副教授，博士.研究方向：智能刀具技术基础及应用.E-mail：liuqianglink@163.com
  • 基金资助:
    国家自然科学基金项目(51805122);黑龙江省自然科学基金优秀青年基金项目(YQ2021E035);黑龙江省博士后项目(LBH-Z18100);哈尔滨理工大学共建专项项目(JMRHXM07)

Research progress of vibration control of vibration damping boring bar

Qiang LIU1,2(),Da-yong GAO1,Xian-li LIU1(),Ru-hong JIA1,Qiang ZHOU1,Zheng-yan BAI1   

  1. 1.Key Laboratory of Advanced Manufacturing and Intelligent Technology，Ministry of Education，Harbin University of Science and Technology，Harbin 150080，China
    2.Postdoctoral Research Station of Electrical Engineering，Harbin University of Science and Technology，Harbin 150080，China
  • Received:2021-10-23 Online:2023-08-01 Published:2023-08-21
  • Contact: Xian-li LIU E-mail:liuqianglink@163.com;xlliu@hrbust.edu.cn

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摘要：

针对深孔镗削过程中由于镗杆的长径比较大而易产生振动，从而影响加工质量与效率的问题，根据镗杆减振方式的不同，梳理了被动控制、半主动控制和主动控制3种振动控制方式的具体结构、减振机理、特点、不足及发展趋势，综合分析表明减振镗杆的结构、材料、控制方法是目前的研究重点。随着结构设计、材料科学、减振机理、控制理论、大数据、人工智能等技术的不断发展，减振镗杆研究逐渐趋向多元化、集成化、智能化。同时，智能化是减振镗杆新的发展方向。

关键词: 镗削加工, 振动控制, 被动式减振镗杆, 半主动式减振镗杆, 主动式减振镗杆

Abstract:

In response to the problem of vibration caused by the large length/diameter ratio of the boring bar during deep hole boring， which affects the processing quality and efficiency， three vibration control methods， passive control， semi-active control， and active control， were summarized. The specific structures， vibration reduction mechanisms， characteristics， shortcomings， and development trends of the three methods have been sorted out. Comprehensive analysis shows that the structure， materials， and control methods of vibration damping boring bars are currently the focus of research. With the continuous development of structural design， material science， vibration reduction mechanism， control theory， big data， artificial intelligence and other technologies， the research on vibration damping boring bars is gradually becoming diversified， integrated， and intelligent. Meanwhile， intelligence is a new development direction for vibration damping boring bars.

Key words: boring process, vibration control, passive vibration damping boring bar, semi-active vibration damping boring bar, active vibration damping boring bar

中图分类号: 

  • TG713.3

图1

三菱减振镗杆"

图2

减振镗杆结构优化"

图3

阶梯状减振镗杆"

图4

添加辅助支撑式减振镗杆"

图5

可变刚度/质量减振镗杆"

图6

两自由度振动系统模型"

图7

边缘镶嵌硬质合金减振镗杆"

图8

嵌套结构减振镗杆"

图9

嵌入式减振镗杆"

图10

硬质合金镗杆模型及性能测试现场"

图11

自由阻尼型减振镗杆"

图12

阻尼镗杆与普通镗杆的结构对比"

图13

镗杆结构及镗削过程稳定性叶瓣图"

图14

复合材料镗杆结构及其无穷小单元变形模式"

图15

内部冲击耗能减振镗"

图16

外部冲击式减振镗杆"

图17

颗粒冲击减振镗杆"

图18

轴向摩擦耗能减振镗杆"

图19

摩擦耗能减振镗杆"

图20

新型摩擦阻尼器及其动力学模型"

图21

新型摩擦阻尼器应用现场"

图22

精镗孔挤压液膜阻尼系统结构简图"

图23

动力吸振器动力学模型及振幅倍率曲线"

图24

动力吸振式减振镗杆理论模型"

图25

内置动力吸振器减振镗杆"

图26

变刚度动态减振镗杆结构图"

图27

内置质量块减振镗杆"

图28

内置式并联型双减振镗杆"

图29

山特维克减振镗杆"

图30

电流变减振镗杆及其动力学模型"

图31

磁流变液减振镗杆性能测试现场"

图32

杆体在不同固有频率ωn 下的稳定性叶瓣图"

图33

磁流变辅助刀架示意图"

图34

填充磁流变液减振镗杆"

图35

内置变刚度动力吸振器减振镗杆"

图36

变刚度-约束阻尼型减振镗杆结构"

图37

可调磁力减振镗杆"

图38

变质量动力吸振器减振镗杆"

图39

半主动流体控制减振镗杆"

图40

主动减振镗杆及实验装置"

图41

后置压电执行器减振镗杆及其等效模型"

图42

集感知与调控功能于一体的减振镗杆"

图43

嵌入式GMA智能镗削系统"

图44

镗杆磁流变阻尼器及其部件的CAD模型"

图45

磁力驱动式减振镗杆"

图46

速度反馈控制器的控制框图"

图47

外置音圈驱动器减振镗杆"

表1

减振镗杆类型及特点"

减振镗杆类型种类结构特点减振机理特点不足
被动减振镗杆精巧结构减振镗杆减小刀头质量，合理受力减小端部质量，缩短衰减时间结构简单，使用方便减振效果有限
阶梯状结构减小端部质量，增加后端刚度，提高固有频率适用于阶梯孔加工减振效果有限
添加气、液、固支撑结构增强系统刚度结构相对简单配套系统复杂
中空杆体结构改变刚度、质量、固有频率结构简单减振效果有限
削扁镗杆结构改变刚度，振型耦合结构简单理论分析复杂
高刚度减振镗杆镶嵌、嵌套、嵌入硬质合金及采用硬质合金杆体增加杆体刚度结构易于实现减振效果难以调节
高阻尼减振镗杆自由阻尼、约束阻尼、复合材料约束阻尼增加杆体阻尼增加阻尼结构略复杂
冲击耗能减振镗杆内置冲击块、外置冲击块、填充冲击颗粒利用冲击耗能减振结构简单噪音大，可控性差
摩擦耗能减振镗杆轴向摩擦、径向摩擦、 摩擦阻尼器利用摩擦耗能减振具有一定调节 功能结构略复杂
动力吸振式减振镗杆悬臂式动力吸振、动力吸振器、多质量块吸振器动力吸振原理减振产品广泛应用调节功能差
半主动减振 镗杆电流变材料减振镗杆固定端填充固液转化，改变刚度、阻尼具有调节功能材料易沉积，系统复杂
磁流变材料减振镗杆固定端填充、内部填充固液转化，改变刚度、阻尼具有调节功能材料易沉积，系统复杂
变参数动力吸振器减振镗杆安装伸缩悬臂动力吸振器、磁力支撑动力吸振器改变系统刚度，阻尼具有调节功能系统略复杂
变质量减振镗杆液体填充变质量吸振器，液体填充杆体空腔改变系统质量具有调节功能配套系统复杂
主动减振镗杆压电驱动杆体外部安装驱动器，后端嵌入安装驱动器，感知与驱动功能集成产生反向作用力具有调节功能， 实时控制系统复杂
电磁驱动杆体后端驱动，杆体前端驱动产生反向作用力具有调节功能， 实时控制系统复杂
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