内外啮合齿轮马达泄漏与容积效率分析及试验

doi:10.13229/j.cnki.jdxbgxb20180240

Abstract

Abstract:

Based on the special structure of internal/external meshing gear motor, the main ways of leakage were analyzed. Through the calculation formula of leakage, four different connection modes were analyzed. Meanwhile, the test bed was built to measure the volume efficiency of the motor. The results show that the leakage of the end gap of the gear motor is independent of the motor speed, and it is only related to the pressure difference of the motor inlet and outlet. With gear motor connected in different ways, the radial clearance leakage has a tiny change. As the motor inlet and outlet pressure difference becomes bigger, the internal leakage of the motor gradually increases and the motor volume efficiency decreases. The mechanical efficiency increases with the increase of the pressure of the motor inlet and outlet. The conclusion is significant for the design, manufacture and use of the internal / external meshing gear motor.

Key words: fluid transmission and control, internal/external geared motors, leakage and volumetric efficiency

CLC Number:

TH32

De⁃sheng WEN,Guang⁃dong SUI,Shan⁃heng TIAN,Shao⁃peng WANG,Pei⁃kun FENG,Xiao⁃xue LIU. Leakage/volumetric efficiency analysis and experiment of internal and external meshing gear motors[J].Journal of Jilin University(Engineering and Technology Edition), 2019, 49(4): 1186-1193.

Figures/Tables 18

Fig.1

Table 1

Displacement of malda in different"

工作马达	$V m i$	工作马达	$V m i$
内马达 $(i = 1)$	$V m 1$	内、外马达 $(i = 3)$	$V m 3$
外马达 $(i = 2)$	$V m 2$	差动连接 $(i = 4)$	$V m 4$

Table 1

Fig.2

Table 2

Cogear design parameters of internal/external meshing motors"

参数	取值	参数	取值
共齿轮齿宽/mm	40	共齿轮的外齿轮齿轴半径/mm	27
共齿轮的外齿轮高压腔的包角/rad	$14 π$	共齿轮的内齿轮齿轴半径/mm	24
共齿轮的内齿轮高压腔的包角/rad	$12 π$	共齿轮外齿轮齿顶厚度/mm	2.1
共齿轮的外齿轮齿顶圆半径/mm	37.5	共齿轮内齿轮齿顶厚度/mm	1.7
共齿轮的内齿轮齿顶圆半径/mm	15.8	共齿轮外齿轮过渡区的齿数	17
共齿轮的外齿轮齿根圆半径/mm	30.8	共齿轮内齿轮过渡区的齿数	11
共齿轮的内齿轮齿根圆半径/mm	19.1

Table 2

Table 3

Large gear design parameters for internal /"

参数	取值	参数	取值
大齿轮齿宽/mm	40	大齿轮齿轴半径/mm	17
大齿轮高压腔的包角/rad	$13 π$	大齿轮齿顶厚度/mm	2
大齿轮齿顶圆半径/mm	27	大齿轮过渡区的齿数	11
大齿轮齿根圆半径/mm	20.3

Table 3

Table 4

Pinion design parameters for internal / external geared gear motors"

主要设计参数	取值	主要设计参数	取值
小齿轮齿宽/mm	40	小齿轮齿顶厚度/mm	1
小齿轮高压腔的包角/rad	$23 π$	大齿轮过渡区的齿数	5
小齿轮齿顶圆半径/mm	12	齿轮马达的端面间隙/mm	0.015
小齿轮齿根圆半径/mm	12	齿轮马达的径向间隙/mm	0.03
小齿轮齿轴半径/mm	8.6

Table 4

Table 5

Table 6

Table 7

Table 8

Fig.3

Table 9

Fig.4

Fig.5

Table 10

Table 11

Table 12

Fig.6

References 10

1	李壮云, 葛宜远 . 液压元件与系统[M]. 北京: 机械工业出版社, 1999.
2	马强 . 多齿差内啮合摆线泵设计与开发关键技术研究[D]. 大连: 大连理工大学机械工程学院, 2012.
	Ma Qiang . Research on key technologies for the design and development of a multi⁃tooth difference internal meshing cycloid pump[D]. Dalian: School of Mechanical Engineering, Dalian University of Technology, 2012.
3	吴襄飞 . 多齿轮马达理论及摩擦磨损试验研究[D].淮南: 安徽理工大学机械工程学院, 2011.
	Wu Xiang⁃fei . Experimental study on the theory of multi⁃gear motor and friction and wear[D]. Huainan: School of Mechanical Engineering, Anhui University of Science and Technology, 2011.
4	叶春浓 . 液压元件与系统的流体力学问题——与液压同行们的交流[J]. 液压气动与密封, 2015, 35(10): 10⁃13.
	Ye Chun⁃nong . Hydrodynamics problems of hydraulic components and systems⁃communication with hydraulic counterparts[J]. Hydro⁃pneumatic and Sealing, 2015, 35(10): 10⁃13.
5	孔维涛 . 内外啮合齿轮马达的设计与研究[D]. 秦皇岛: 燕山大学机械工程学院, 2013.
	Kong Wei⁃tao . Design and research of internal and external meshing gear motors[D]. Qinhuangdao: School of Mechanical Engineering, Yanshan University, 2013.
6	闻德生, 张凯明, 张三喜, 等 . 内外啮合齿轮马达的理论分析[J]. 北京理工大学学报,2015,35(1): 23⁃26.
	Wen De⁃sheng , Zhang Kai⁃ming , Zhang San⁃xi , et al . Theoretical analysis of internal and external meshed gear motors[J]. Journal of Beijing Institute of Technology, 2015, 35(1): 23⁃26.
7	闻德生, 高俊, 王志力, 等 .双作用多泵多马达传动中马达输出转矩分析[J].中国机械工程, 2010, 21(23): 2836⁃2838.
	Wen De⁃sheng , Gao Jun , Wang Zhi⁃li , et al . Analysis of motor output torque in double⁃acting multi⁃pump and multi⁃motor transmission[J]. China Mechanical Engineering, 2010, 21(23): 2836⁃2838.
8	姜继海, 宋锦春, 高常识 . 液压与气压传动[M]. 北京: 高等教育出版社, 2002.
9	王鑫 . 基于Fluent的外啮合齿轮泵内部流场的仿真与分析[D]. 兰州: 兰州理工大学能源与动力工程学院, 2013.
	Wang Xin . Simulation and analysis of internal flow field of external gear pump based on Fluent[D]. Lanzhou: College of Energy and Power Engineering, Lanzhou University of Technology, 2013.
10	赵连春, 宋艳亮, 许贤良 . 三惰轮复合齿轮马达的内部泄漏特性研究[J]. 安徽理工大学学报: 自然科学版, 2005, 25(1): 14⁃17.
	Zhao Lian⁃chun , Song Yan⁃liang , Xu Xian⁃liang . Research on internal leakage characteristics of three idler gear composite gear motors[J]. Journal of Anhui University of Science and Technology(Natural Science): 2005, 25(1): 14⁃17.

Related Articles 15

[1]	LIU Guo-jun, MA Xiang, YANG Zhi-gang, WANG Cong-hui, WU Yue, WANG Teng-fei. Integrated pulsation micro mixing chip for three-phase flow [J]. 吉林大学学报(工学版), 2018, 48(4): 1063-1071.
[2]	LIU Xiang-yong, LI Wan-li. Electro-hydraulic proportional control model of accumulator [J]. 吉林大学学报(工学版), 2018, 48(4): 1072-1084.
[3]	LIU Guo-jun, ZHANG Yan-yan, YANG Xu-hao, LI Xin-bo, LIU Jian-fang, YANG Zhi-gang. Application of surface acoustic wave in controlled synthesis of gold nanoparticles [J]. 吉林大学学报(工学版), 2017, 47(4): 1102-1108.
[4]	WEN De-sheng, CHEN Fan, ZHEN Xin-shuai, ZHOU Cong, WANG Jing, SHANG Xu-dong. Application of pressure control loop with double-stator pumps and motors [J]. 吉林大学学报(工学版), 2017, 47(2): 504-509.
[5]	WEN De-sheng, LIU Qiao-yan, LIU Zhong-xun, GAO Jun-feng, ZHOU Rui-bin. Rotor radial force of double-stator single-acting motor [J]. 吉林大学学报(工学版), 2015, 45(6): 1825-1830.
[6]	WEN De-sheng, ZHENG Zhen-quan, WANG Yuan, YANG Jie, ZHANG Kai-ming, ZHANG San-xi. Analysis of rotational speed and torque of differential connection of asymmetric multi-speed hydraulic motor [J]. 吉林大学学报(工学版), 2014, 44(5): 1342-1346.
[7]	MA Wen-xing,HU Jing,CHU Ya-xu,WANG Song-lin,WU Yue-shi. Dynamic load strength analysis of over-running clutch of dual turbine torque [J]. 吉林大学学报(工学版), 2014, 44(3): 675-679.
[8]	MA Wen-xing, SONG Jian-jun, LIU Chun-bao, HU Jing, CHU Ya-xu. Calculation method of outlet pressure of open-type hydrodynamic retarder [J]. 吉林大学学报(工学版), 2014, 44(01): 86-90.
[9]	YUAN Zhe, MA Wen-xing, LU Xiu-quan, HU Jing, YANG Shan-shan. Dynamic braking performance prediction and analysis of hydrodynamic retarder [J]. 吉林大学学报(工学版), 2013, 43(增刊1): 160-164.
[10]	YUAN Zhe, MA Wen-xing, LIU Chun-bao, LIU Hao. Temperature field analysis of the open-type hydrodynamic retarder of heavy vehicle [J]. 吉林大学学报(工学版), 2013, 43(05): 1271-1275.
[11]	LIU Shu-cheng, WEI Wei, YAN Qing-dong, ZHOU Qia. Simulation method of idling characteristic of hydrodynamic torque converter stator wheel [J]. 吉林大学学报(工学版), 2013, 43(01): 22-27.
[12]	YAN Qing-dong, ZOU Bo, WEI Wei. Numerical investigation of brake performance of hydrodynamic tractor-retarder assembly [J]. 吉林大学学报(工学版), 2012, 42(01): 91-97.
[13]	LIU Cheng-qiang, JIANG Ji-hai. Flow characteristic of inclined plate and axial plunger type hydraulic transformer [J]. 吉林大学学报(工学版), 2012, 42(01): 85-90.
[14]	QI Pan-guo, WANG Hui, HAN Jun-wei. Structured singular value-synthesis based robust control of hydraulic control loading system [J]. 吉林大学学报(工学版), 2011, 41(4): 1004-1009.
[15]	LU Xiu-quan,CHU Ya-xu,CAI Wei,MA Wen-xing,SONG Jian-jun. Predicting method for partial-filling performance of hydrodynamic retarder based on one-dimensional flow beam theory [J]. 吉林大学学报(工学版), 2011, 41(4): 988-992.

Metrics

Viewed

Full text

Abstract

Cited

Shared

Discussed

Comments

Recommended 0

No Suggested Reading articles found!

工作马达	泄漏形式	泄漏位置	齿轮转速r/min	泄漏大小L/min
外马达单独工作	泄漏合成	总泄漏	192.50	1.693
外马达	端面间隙泄漏	共齿轮的外齿轮	192.50	0.543
	端面间隙泄漏	大齿轮	276.70	0.430
	径向间隙泄漏	共齿轮的外齿轮	192.50	0.290
	径向间隙泄漏	大齿轮	276.70	0.430

工作马达	泄漏形式	泄漏位置	齿轮转速（r·min^-1）	泄漏大小（L·min^-1）
内马达单独工作	泄漏合成	总泄漏	769.8	0.888
内马达	端面间隙泄漏	共齿轮的内齿轮	769.8	0.373
	端面间隙泄漏	小齿轮	1264.7	0.285
	径向间隙泄漏	共齿轮的内齿轮	769.8	0.052
	径向间隙泄漏	小齿轮	1264.7	0.178

工作马达	泄漏形式	泄漏位置	齿轮转速/（r·min^-1）	泄漏大小/（L·min^-1）
马达同时工作	泄漏形式合成	总泄漏	154.0	1.920
外马达	端面间隙泄漏	共齿轮的外齿轮	154.0	0.543
	端面间隙泄漏	大齿轮	221.3	0.430
	径向间隙泄漏	共齿轮的外齿轮	154.0	0.028
	径向间隙泄漏	大齿轮	221.3	0.042
内马达	端面间隙泄漏	共齿轮的内齿轮	154.0	0.373
	端面间隙泄漏	小齿轮	253.0	0.285
	径向间隙泄漏	共齿轮的内齿轮	154.0	0.046
	径向间隙泄漏	小齿轮	253.0	0.168

工作马达	泄漏形式	泄漏位置	齿轮转速/（r·min^-1）	泄漏大小/（L·min^-1）
马达同时工作	泄漏形式合成	总泄漏	256.6	1.907
外马达	端面间隙泄漏	共齿轮的外齿轮	256.6	0.543
	端面间隙泄漏	大齿轮	368.9	0.431
	径向间隙泄漏	共齿轮的外齿轮	256.6	0.029
	径向间隙泄漏	大齿轮	368.9	0.043
内泵	端面间隙泄漏	共齿轮的内齿轮	256.6	0.373
	端面间隙泄漏	小齿轮	421.6	0.285
	径向间隙泄漏	共齿轮的内齿轮	256.6	0.042
	径向间隙泄漏	小齿轮	421.6	0.161

压差 /MPa	内外啮合齿轮马达输出转矩
压差 /MPa	连接方式1	连接方式2	连接方式3	连接方式4
1	1.1	4.4	5.6	3.5
2	2.1	8.9	11.8	7.8
3	3.2	14.1	18.5	12.8
4	4.5	20.1	26.5	19.8
5	6.1	26.5	34.9	25.2
6	7.6	32.5	42.5	34.5

Leakage/volumetric efficiency analysis and experiment of internal and external meshing gear motors

RICH HTML

PDF (PC)