Journal of Jilin University(Engineering and Technology Edition) ›› 2024, Vol. 54 ›› Issue (9): 2568-2580.doi: 10.13229/j.cnki.jdxbgxb.20221403

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Flexural behavior of ultra-high performance concrete joint without formwork in prefabricated small box girder bridges

Jin-song ZHU1,2(),Xin-yao TONG1,Xiao-xu LIU1   

  1. 1.School of Civil Engineering,Tianjin University,Tianjin 300072,China
    2.Key Laboratory of Coast Civil Structure Safety,Ministry of Education,Tianjin University,Tianjin 300072,China
  • Received:2022-11-04 Online:2024-09-01 Published:2024-10-28
  • Contact: Jin-song ZHU E-mail:jszhu@tju.edu.cn

Abstract:

In order to improve the crack resistance of wet joints in prefabricated small box girder Bridges and simplify the site construction process, a construction form and design method of UHPC wet joint without formwork was proposed and its bending resistance was studied. Based on the assumption of flat section, the condition of cross-section equilibrium, the constitutive relation of steel bar, UHPC and concrete, a method for calculating the flexural capacity of the UHPC-NC composite section considering the contribution of UHPC in the tensile zone was proposed. The calculated value of the formula was compared with the finite element calculation. Based on the design method of UHPC wet joint without formwork, the feasible values of each parameter under the section form were obtained, and the functional relationship between the width of the wet joint rectangle strip and the calculated span of the small box girder bridge panel was obtained by fitting. Meanwhile, based on the finite element method, the numerical model of UHPC wet joint without formwork was established, the influence of the structure form of wet joint and the width of wet joint on the flexural capacity of UHPC wet joint was analyzed. The results show that the calculated value of the formula and the finite element calculation are in good agreement, which can provide guidance for the design of wet joints. The wet joint without formwork can give full play to the excellent mechanical properties of UHPC, inhibit the development of cracks, improve the durability and bearing capacity of bridge deck, and speed up the construction efficiency. The minimum width of the wet joint without support mold is 140 mm at the condition of the transverse steel bar diameter of the small box girder bridge is 16 mm, and the construction performance and economic performance of the precast bridge panel can be played.

Key words: prefabricated bridge, ultra-high performance concrete, wet joint, design method, flexural capacit

CLC Number: 

  • U445.57

Fig.1

UHPC joint without formwork"

Table 1

Design concept of UHPC joint without formwork"

考虑方面设计理念
安全性斜截面增大UHPC-NC接触面积,提高界面黏结强度,解决接缝界面易开裂的问题,UHPC可提高接缝抗弯承载力
耐久性高应力区域设计矩形条带,有效抑制裂缝发展,UHPC耐久性好,开裂后无渗漏风险
施工性

直筋搭接,减少现场焊接量

无需底部模板,提高了施工效率和施工质量UHPC养护时间短,可实现快速化施工

经济性UHPC可以缩短湿接缝宽度,造价经济抗裂性好,后续维护费用低

Fig.2

Strain distribution and simplified stress distribution diagram of critical section"

Fig.3

Two types of cross-section strain distribution and simplified stress distribution diagram"

Fig.4

Schematic diagram of UHPC-NC laminated beam"

Fig.5

UHPC stress-strain relationship"

Fig.6

Stress-strain relationship of reinforcement"

Fig.7

Size of the UN60 specimen"

Fig.8

Comparison of test values and finite element values"

Table 2

Comparison between the calculated value and the simulated value of each laminated beam with different γ values"

h/mmγ=0.1γ=0.3γ=0.5γ=0.7γ=0.9
200.710.790.880.961.05
400.760.840.910.981.05
600.800.860.920.981.03
800.840.890.930.981.02
1000.900.930.960.991.02
1200.900.930.950.970.99
1400.880.890.900.910.92
1600.950.950.960.960.97
1800.970.870.870.870.87
平均0.850.880.920.970.99
标准差0.0640.0410.0290.0080.057

Fig.9

Comparison of theoretical calculation value and finite element simulation value"

Fig.10

Schematic diagram of wet joint plate structure of prefabricated small box girder"

Fig.11

Comparison of load effect and resistance of wet joint without formwork of assembled small box girder bridge"

Fig.12

UHPC wet joint without formwork design flow chart"

Fig.13

Relationship between UHPC strip width and calculated span of bridge panel"

Fig.14

A small box girder bridge"

Table 3

Feasible values of parameters of UHPC joint without formwork"

α/(°)h1/mmh2/mmT/mmW/mm
3040~~140
3050~~175
306020 ~ 50500210
3070~~245
3080~~280

Fig.15

UHPC joint without formwork dimension figure"

Fig.16

Finite element model of joint plate"

Table 4

Joint plate structure parameters"

编号h1/mma/(°)h2/mmT/mm变化参数
J-1803030500标准接缝板
J-280030500截面形式
J-3803000截面形式
J-4603030500湿接缝宽度
J-5403030500湿接缝宽度

Fig.17

Joint structure with different cross section forms(unit:mm)"

Fig.18

Wet joint load - mid-span deflection curves for different cross section forms"

Table 5

Finite element simulation results of wet joints with different cross sections"

截面形式开裂荷载极限荷载开裂位置
矩形有条带190.2623.4UHPC-NC界面
漏斗无条带193.4572.3预制NC板
免支模有条带195.4625.5预制NC板

Fig.19

Strain cloud diagram of wet joints with different section forms under cracking load"

Fig.20

Finite element simulation results of wet joints with different widths"

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