油菜直播机扣垡犁体参数分析与试验

doi:10.13229/j.cnki.jdxbgxb20210103

Abstract

Abstract:

To solve the problems of low straw burying rate and obvious straw returning and standing when plow body of the straw burying part of rapeseed direct seeding was designed with traditional turning way in rice oil rotation area of middle and lower reaches of Yangtze River， the technology scheme of side overturning and burying based on first lifting and then buckling of soil ridge was proposed， and a kind of buckling plough matched with rape direct seeder was designed， which can realize the function of side overturning and burying of soil ridge when the previous stubble was high stubble rice straw. The main structure and working process of the buckle plough were analyzed， and the mechanical model of the buckle plough stage was constructed. The buckle plough's buckle mode was defined， and the fact that the buckle plough can better realize the buckle function when the width depth ratio was 1.5~1.96 was determined. Based on the buckle way， the main structural parameters of plow surface were determined， and the operation resistance was analyzed. The results of field performance of buckle plough showed that the optimal parameters were： plowshare width of 150 mm， working depth of 180 mm， the resistance of 5.54 kN， and the rate of 92.25%； the field comparative test of button plow and turn plow showed that the rate of bucking was 34.54% higher than that of turning plow， and the performance was better than turning plow. The field verification test was carried out on the rape direct seeder with plough and rotary combination under the optimal parameters of bucking plough. The results showed that the average straw coverage rate was 91.41%， the evenness of compartment surface was 16.22~21.05 mm， and the broken soil rate was higher than 90.89%， which met the requirements of rape seed bed tillage. This study can provide a reference for the design of straw burying device and plow surface.

Key words: agricultural mechanization engineering, rapeseed, plow surface, buckle way, wide and deep ratio

CLC Number:

S222.12

Guo-liang WEI,Qing-song ZHANG,Biao WANG,Kun HE,Qing-xi LIAO. Analysis and experiment on parameters of plough body of rapeseed direct seeder[J].Journal of Jilin University(Engineering and Technology Edition), 2022, 52(7): 1709-1718.

Figures/Tables 14

Fig.1

Fig.2

Fig.3

Fig.4

Table 1

Fig.5

Table 2

Table 3

Table 4

Table 5

Table 6

Fig.6

Fig.7

Table 7

References 25

1	吴崇友.稻油(麦)轮作机械化技术[M].北京: 中国农业出版社, 2013.
2	廖庆喜,雷小龙,廖宜涛,等.油菜精量播种技术研究进展[J].农业机械学报, 2017, 48(9):1-16.
	Liao Qing-xi, Lei Xiao-long, Liao Yi-tao, et al. Research progress of precision seeding for rapeseed[J]. Transactions of the Chinese Society for Agricultural Machinery, 2017, 48(9): 1-16.
3	Zhou Hua, Zhang Chun-ling, Zhang Wen-liang, et al. Evaluation of straw spatial distribution after straw incorporation into soil for different tillage tools[J]. Soil and Tillage Research, 2020, 196: 104440.
4	肖文芳,舒彩霞,廖庆喜,等.犁旋组合式稻茬全量还田油菜直播种床整理机设计与试验[J].华中农业大学学报, 2019, 38(6):139-146.
	Xiao Wen-fang, Shu Cai-xia, Liao Qing-xi, et al. Design and test of tillage machine combined with plough and rotary for managing seedbed before planting rapeseed by burying of rice straw incorporated into soil[J]. Journal of Huazhong Agriculture University, 2019, 38(6): 139-146.
5	秦宽,丁为民,方志超,等.犁翻旋耕复试作业耕整机的设计与试验[J]. 农业工程学报, 2016, 32(16): 7-16.
	Qin Kuan, Ding Wei-min, Fang Zhi-chao, et al.Design and experiment of plowing and rotary tillage combined machine[J]. Transactions of the Chinese Society of Agricultural Engineering, 2016, 32(16): 7-16.
6	魏国粱,张青松,刘立超,等.犁旋组合式油菜直播机扣垡装置设计与试验[J]. 农业机械学报, 2020, 51(6): 38-46.
	Wei Guo-liang, Zhang Qing-song, Liu Li-chao, et al. Design and experiment of plowing and rotary tillage buckle device for rapeseed direct seeder[J]. Transactions of the Chinese Society for Agricultural Machinery, 2020, 51(6): 38-46.
7	余贵珍,吴成武,丁能根,等.犁体参数化设计系统的研究[J]. 农业机械学报, 2008, 39(3): 49-51.
	Yu Gui-zhen, Wu Cheng-wu, Ding Neng-gen, et al. Research on parametric design system of plow[J]. Transactions of the Chinese Society for Agricultural Machinery, 2008, 39(3): 49-51.
8	林静,张桐嘉,陈彬,等.深松灭茬旋耕起垄联合作业机设计与试验[J]. 农业机械学报, 2019, 50(2): 28-39.
	Lin Jing, Zhang Tong-jia, Chen Bin, et al. Design and test of subsoiling rotary rilling and rilling combined operating machine[J]. Transactions of the Chinese Society for Agricultural Machinery, 2019, 50(2): 28-39.
9	刘晓鹏,肖文立,马磊,等.油菜联合直播机组合式船型开沟器设计与开沟质量试验[J]. 农业机械学报, 2017, 48(11):79-87.
	Liu Xiao-peng, Xiao Wen-li, Ma Lei, et al. Design and ditching quality experiment on combined ship type opener of direct rapeseed seeder[J]. Transactions of the Chinese Society for Agricultural Machinery, 2017, 48(11): 79-87.
10	翟力欣,姬长英,郁隐梅,等.犁体表面载荷分布的传感器阵列检测[J]. 农业机械学报, 2011, 42(8): 50-53.
	Zhai Li-xin, Ji Chang-ying, Yu Yin-mei, et al. Arrayed sensors measurement for load distribution of plow[J]. Transactions of the Chinese Society for Agricultural Machinery, 2011, 42(8): 50-53.
11	张青松,汲文峰,廖宜涛,等.油菜直播机铧式开畦沟前犁曲面分析与阻力特性试验[J]. 农业机械学报, 2014, 45(2): 130-135.
	Zhang Qing-song, Ji Wen-feng, Liao Yi-tao, et al. Surface analysis and resistance characteristics experiment on ditch plow ahead of direct rapeseed seeder[J]. Transactions of the Chinese Society for Agricultural Machinery, 2014, 45(2): 130-135.
12	张青松,廖庆喜,汲文峰,等.油菜直播机开沟犁体曲面优化与试验[J]. 农业机械学报, 2015, 46(1): 53-59.
	Zhang Qing-song, Liao qing-xi, Ji Wen-feng, et al. Surface optimization and experiment on ditch plow of direct rapeseed seeder[J]. Transactions of the Chinese Society for Agricultural Machinery, 2015, 46(1): 53-59.
13	翟力欣,姬长英,丁启朔,等.犁体结构参数与工作参数优化设计[J]. 农业机械学报, 2013, 44(8): 57-62.
	Zhai Li-xin, Ji Chang-ying, Ding Qi-shuo, et al. Research Optimized design of plough body structural and working parameters[J]. Transactions of the Chinese Society for Agricultural Machinery, 2013, 44(8): 57-62.
14	Volodymy B, Simone P, Valerii A, et al. A theoretical study of the limit path of the movement of a layer of soil along the plough mouldboard[J]. Soil and Tillage Research, 2019, 195: 104406.
15	Michele M, Massimiliano V, Giovanni M, et al. Influence of the speed on soil-pressure over a plough[J]. Biosystems Engineering, 2017, 156: 136-147.
16	翟力欣,姬长英,丁启朔,等. 犁面前部土体表层位移场分布有限元分析[J]. 农业机械学报, 2011, 42(10): 45-50.
	Zhai Li-xin, Ji Chang-ying, Ding Qi-shuo, et al. Analysis of distribution of displacement on soil surface in front of plow with FEM[J]. Transactions of the Chinese Society for Agricultural Machinery, 2011, 42(10): 45-50.
17	Gutiérrez D E, Jiménez-Hornero F J, Muñoz-Piorno J M, et al. The geometric characterization of mouldboard plough surfaces by using splines[J]. Soil and Tillage Research, 2011, 112: 98-105.
18	Mahmood M, Rahim E, Davood G, et al. Geometric characterization of moldboard plough using coupled close photography and surface fitting model[J]. Soil and Tillage Research, 2017, 170: 122-129.
19	李宝筏.农业机械学[M]. 北京: 中国农业出版社, 2003.
20	包攀峰,吴明亮,官青云,等.犁旋组合式油菜播种开沟起垄装置设计[J]. 农业工程学报, 2017, 33(20): 23-31.
	Bao Pan-feng, Wu Ming-liang, Guan Qing-yun, et al. Design of plow-rotary style ditching and ridging device for rapeseed seeding[J]. Transactions of the Chinese Society of Agricultural Engineering, 2017, 33(20): 23-31.
21	周华,李栋,刘政源,等.秸秆旋埋还田后空间分布效果仿真与试验[J]. 农业机械学报, 2019, 50(9): 69-77.
	Zhou Hua, Li Dong, Liu Zheng-yuan,et al.Simulation and experiment of spatial distribution effect after straw incorporation into soil by rotary burial[J]. Transactions of the Chinese Society for Agricultural Machinery, 2019, 50(9): 69-77.
22	中国农业机械化科学研究院. 农业机械手册(上)[M]. 北京: 中国农业机械出版社, 2007.
23	周华,张居敏,祝英豪,等.秸秆还田深松旋埋联合耕整机设计与试验[J]. 农业工程学报, 2017, 33(22): 17-26.
	Zhou Hua, Zhang Ju-min, Zhu Ying-hao, et al. Design and experiment of combined tillage machine for subsoiling and rotary burying of straw incorporated into soil[J]. Transactions of the Chinese Society of Agricultural Engineering, 2017, 33(22): 17-26.
24	刘晓鹏,张青松,肖文立,等.稻油轮作区驱动圆盘犁对置组合式耕整机设计与试验[J]. 农业机械学报, 2017, 48(12): 33-41.
	Liu Xiao-peng, Zhang Qing-song, Xiao Wen-li, et al. Design and experiment on symmetrical driven disc plows combined tillage machine for rice-rapeseed rotation area[J]. Transactions of the Chinese Society for Agricultural Machinery, 2017, 48(12): 33-41.
25	NT/Y 2709—2015. 油菜播种机作业质量 [S].

Metrics

Viewed

Full text

Abstract

Cited

Shared

Discussed

Comments

Recommended 0

No Suggested Reading articles found!

z	θ	b（u）	z	θ	b（u）
0	50	（0.64，0.71，0.30）	25	47.3	（0.68，0.67，0.30）
6.35	50	（0.64，0.71，0.30）	30	45.6	（0.7，0.65，0.30）
10	49.9	（0.64，0.71，0.30）	35	43.5	（0.73，0.61，0.30）
15	49.6	（0.65，0.70，0.30）	40	41.1	（0.75，0.59，0.30）
20	48.5	（0.66，0.69，0.30）	42	40	（0.77，0.56，0.30）

水平	犁铧宽度/mm	耕深/mm
1	100	160
2	150	180
3	200	200

试验号	试验因素		试验指标
试验号	A	B	扣垡率/%	阻力/kN
1	1	1	85.16	4.05
2	1	2	87.84	4.98
3	1	3	88.58	6.23
4	2	1	86.36	4.28
5	2	2	92.25	5.54
6	2	3	93.71	7.06
7	3	1	86.81	4.81
8	3	2	92.35	6.21
9	3	3	94.21	8.15

差异源	平方和	自由度	均方	F	扣垡率	差异源	平方和	自由度	均方	F	阻力
因素A	17.49	2	8.74	5.11		因素A	2.56	2	1.28	14.92	*
因素B	57.93	2	28.97	16.94	*	因素B	11.29	2	5.64	65.80	**
误差	6.84	4	1.71			误差	0.34	4	0.09
总和	82.26	8				总和	14.19	8

试验指标	试验组	扣垡犁	翻垡犁
平均耕深/mm	1	181	186
	2	178	181
	3	184	183
耕深稳定性系数/%	1	91.85	90.56
	2	93.24	93.58
	3	92.13	92.12
平均耕宽/mm	1	308	309
	2	301	299
	3	312	311
耕宽稳定性系数/%	1	76.23	85.26
	2	80.45	87.62
	3	78.12	80.04
扣垡率/%	1	92.33	58.62
	2	91.68	52.15
	3	92.74	62.36

Analysis and experiment on parameters of plough body of rapeseed direct seeder

RICH HTML

PDF (PC)

Abstract

Cite this article

share this article

Figures/Tables 14

References 25

Related Articles 7

Metrics

Comments

Recommended 0

试验指标	试验组	试验结果
平均耕深/mm	1	226
	2	235
	3	230
耕深稳定性系数/%	1	90.11
	2	93.46
	3	92.08
平均耕宽/mm	1	2357
	2	2336
	3	2392
耕宽稳定性系数/%	1	94.21
	2	92.18
	3	93.54
厢面平整度/mm	1	20.13
	2	16.22
	3	21.05
秸秆埋覆率/%	1	92.03
	2	90.88
	3	91.35
碎土率/%	1	90.89
	2	91.38
	3	92.59

[1]	Rong-qing LIANG,Bo ZHONG,He-wei MENG,Zhi-min SUN,Za KAN. Design of 4QJ⁃3 type pickup header of silage oat [J]. Journal of Jilin University(Engineering and Technology Edition), 2021, 51(5): 1887-1896.
[2]	Jia-cheng YUAN,Chang WANG,Kun HE,Xing-yu WAN,Qing-xi LIAO. Effect of components mass ratio under sieve on cleaning system performance for rape combine harvester [J]. Journal of Jilin University(Engineering and Technology Edition), 2021, 51(5): 1897-1907.
[3]	Zhao XUE,Jun FU,Zhi CHEN,Feng-de WANG,Shao-ping HAN,Lu-quan REN. Optimization experiment on parameters of chopping device of forage maize harvester [J]. Journal of Jilin University(Engineering and Technology Edition), 2020, 50(2): 739-748.
[4]	Jun FU,Yi-chen ZHANG,Chao CHENG,Zhi CHEN,Xin-long TANG,Lu-quan REN. Design and experiment of bow tooth of rigid flexible coupling for wheat threshing [J]. Journal of Jilin University(Engineering and Technology Edition), 2020, 50(2): 730-738.
[5]	Chao CHENG,Jun FU,Fu-ping HAO,Zhi CHEN,De-yi ZHOU,Lu-quan REN. Effect of motion parameters of cleaning screen on corn cob blocking law [J]. Journal of Jilin University(Engineering and Technology Edition), 2020, 50(1): 351-360.
[6]	Chao CHENG,Jun FU,Xin⁃long TANG,Zhi CHEN,Lu⁃quan REN. Effects of vibration mode on interface adhesion law of rice threshed mixtures [J]. Journal of Jilin University(Engineering and Technology Edition), 2019, 49(4): 1228-1235.
[7]	FU Jun,QIAN Zhi-hui,YIN Wei,WANG Jia-jia,REN Lu-quan. Experimental study of friction and tensile properties of wheat [J]. 吉林大学学报(工学版), 2015, 45(2): 501-507.