Journal of Jilin University(Engineering and Technology Edition) ›› 2025, Vol. 55 ›› Issue (3): 899-911.doi: 10.13229/j.cnki.jdxbgxb.20230604

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Influence of pre⁃set surface texture on laser cladding of 316L coatings

Chang-long ZHAO(),Chen MA,Jun-bao YANG,Qin-xiang ZHAO,Xiao-yu JIA,Hong-nan MA   

  1. College of Mechanical and Vehicle Engineering,Changchun University,Changchun 130022,China
  • Received:2023-06-09 Online:2025-03-01 Published:2025-05-20

Abstract:

The surface texturing technology is combined with laser cladding to solve the problems of cracks, porosity and other defects that are prone to occur in the laser cladding layer through the establishment of multi-field coupled numerical simulation model. The preset texture can smooth the temperature gradient, reduce the residual stress, decrease the melt pool flow rate, effectively avoid the double eddy current effect, and improve the surface quality and grain size uniformity of the cladding layer. The experimental results verify the validity of the numerical simulation, and expand new ideas for optimizing the laser cladding parameters, improving the quality of the cladding layer, and enhancing the performance of the cladding layer.

Key words: mechanical engineering and its automation, laser cladding, surface texture, residual stress, surface roughness, micro-organization

CLC Number: 

  • TG456.7

Fig.1

316L stainless steel thermophysical properties"

Fig.2

Heat source application schematic"

Fig.3

Texture-free meshing and pre-set texture meshing"

Table 1

Numerical simulation experimental scheme"

水平ABC
激光功率/W扫描速度/(mm·s-1光斑半径/mm
160012
280022
31 00032
4120042
51 40052

Fig.4

Simulation results of temperature field under different cladding parameters"

Fig.5

Stress field simulation results for different cladding parameters"

Fig.6

Comparison of residual stresses in each group and residual stress reduction percentage graph"

Fig.7

Residual stress cloud with and without texture cladding layer"

Fig.8

Residual stress curves in X, Y and Z directions"

Fig.9

Rate vector diagram with and without texture melt pool flow at 0.01 s"

Fig.10

Rate vector diagram with and without texture melt pool flow at 0.10 s"

Fig.11

Rate vector diagram with and without texture melt pool flow at 0.20 s"

Fig.12

Surface morphology of the textures"

Fig.13

Physical view with and without texture cladding layer"

Fig.14

Residual stress measurement results at the starting and ending positions"

Fig.15

Electrolytic polishing sampling principle"

Fig.16

Residual stress in the X, Y and Z directions with and without texture"

Fig.17

Roughness measurement results with or without texture"

Fig.18

Microstructure with and without textured cladding layer"

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