吉林大学学报(工学版) ›› 2015, Vol. 45 ›› Issue (2): 466-472.doi: 10.13229/j.cnki.jdxbgxb201502020

• 论文 • 上一篇    下一篇

鼓形误差对高压辊磨机组合辊承载扭矩的影响

曾义聪1,徐海良1,2,李峰1,吴波1   

  1. 1.中南大学 机电工程学院, 长沙 410083;
    2.中南大学 高性能复杂制造国家重点实验室, 长沙 410083
  • 收稿日期:2013-07-22 出版日期:2015-04-01 发布日期:2015-04-01
  • 通讯作者: 徐海良(1965),男,教授,博士生导师.研究方向:矿山机械,海洋采矿.E-mail:csuxhliang@aliyun.com
  • 作者简介:曾义聪(1973),男,副教授,博士研究生.研究方向:矿山机械,海洋采矿.E-mail:cszycong@qq.com
  • 基金资助:
    国家自然科学基金项目(51375498).

Influence of drum-shape error on combined roller bearing torque of high pressure grinding rolls

ZENG Yi-cong1,XU Hai-liang1,2,LI Feng1,WU Bo1   

  1. 1.School of Mechanical and Electrical Engineering, Central South University, Changsha 410083, China;
    2.State Key Laboratory of High Performance Complex Manufacturing, Central South University, Changsha 410083, China
  • Received:2013-07-22 Online:2015-04-01 Published:2015-04-01

摘要: 建立了组合辊过盈联接的几何模型,以GM1400×800高压辊磨机组合辊为研究对象,得到组合辊承载扭矩的关键结构参数,在确定过盈量参数范围并选取适当的过盈量基础上,分析了组合辊接触表面鼓形误差对组合辊承载扭矩的影响。分析结果表明: 适当的鼓形误差不仅能减小组合辊结合面两端的应力集中,而且使得结合面径向应力分布更均匀,径向平均应力值得到提高。当过盈量等于0.45 mm,鼓形误差小于0.07 mm时,最大承载扭矩随鼓形误差单调递增,鼓形误差等于0.07时,达到最大值,此后,随着鼓形误差的增大,其承载扭矩逐渐减小。因此,为了减小组合辊结合面两端应力集中,组合辊的鼓形误差的最佳范围应控制在0.03~0.07 mm。

关键词: 矿山机械工程, 组合辊, 扭矩, 鼓形误差, 过盈量

Abstract: Taking the combined roller of GM1400×800 high pressure grinding rolls as the object, a combined roller geometric model of an interference connection is proposed. The key structural parameters of the combined roller bearing torque were obtained. With the determined unilateral interference quality range and selected appropriate value, the influence of drum-shape error on combined roller contact surface bearing torque of high pressure grinding rolls was analyzed. The results show that proper drum-shape error can not only reduce stress concentration on both ends of the combined roller, but also make the radial stress distribution on the contact surface more uniform and increase the average radial stress value. When the unilateral interference quantity equals to 0.45 mm, the torque capacity of the combined roller increases monotonously with the drum-shape error if the error is lass than 0.07 mm, and when the error equals to 0.07 mm the capacity reaches the maximum value. Hereafter, the torque capacity gradually decreases as the error increases. Therefore, to reduce the stress concentration on both ends of the combined roller, the drum-shape error should be controlled within the range of 0.03 mm to 0.07 mm.

Key words: mine mechanical engineering, combined roller, torque, drum-shaped error, magnitude of interference

中图分类号: 

  • TD453
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