吉林大学学报(工学版) ›› 2015, Vol. 45 ›› Issue (6): 1836-1843.doi: 10.13229/j.cnki.jdxbgxb201506016

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基于总线控制的面齿轮复杂曲面加工技术

王延忠1， 侯良威1， 吕庆军2， 赵兴福3， 吴灿辉4   

  1. 1.北京航空航天大学 机械工程学院,北京 100191;
    2.中国北方车辆研究所,北京 100072;
    3.中航工业哈尔滨东安发动机(集团)有限公司,哈尔滨 150066;
    4.中国航空综合技术研究所,北京100028
  • 收稿日期:2014-04-21 出版日期:2015-11-01 发布日期:2015-11-01
  • 通讯作者: 侯良威(1980-),男,博士研究生.研究方向:高精度面齿轮数控加工技术.E-mail:monkeymen@163.com
  • 作者简介:王延忠(1963-),男,教授,博士.研究方向:机械传动复杂曲面数控加工.E-mail:YZWang63@126.com
  • 基金资助:
    总装备部预研基金重点项目(9140A18020113HK010XX); 总装备部预先研究项目(513080202XX,513181200XX); 国家自然科学基金项目(51275020)

Processing technology of face gear complex surface based on bus control

WANG Yan-zhong1, HOU Liang-wei1, LYU Qing-jun2, ZHAO Xing-fu3, WU Can-hui4   

  1. 1.College of Mechanical Engineering, Beijing University of Aeronautics and Astronautics, Beijing 100191,China;
    2.China North Vehicle Research Institute, Beijing 100072,China;
    3.AVIC Harbin Dong'an Engine Corporation LTD., Harbin 150066,China;
    4.China Aero-polytechnology Establishment, Beijing 100028,China
  • Received:2014-04-21 Online:2015-11-01 Published:2015-11-01

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摘要： 提出了一种基于EtherCAT总线的开放式多轴联动数控机床控制方式,研制了面齿轮专用数控加工设备。以面齿轮成形原理为基础,分析了蜗杆滚刀和碟片铣刀加工面齿轮的原理和方法,进行面齿轮数控加工坐标转换和刀位计算。给出了基于机床结构的面齿轮数控加工等价方法,进行面齿轮试件加工试验,通过pmm-c700三坐标测量机对试件产品进行齿面检测,得到面齿轮齿面点法向偏差范围,符合面齿轮齿型特点要求。验证了机床结构和加工方法的可行性,为面齿轮的工程化应用奠定了基础。

关键词: 机械制造自动化, 面齿轮加工, 总线控制, 刀位计算, 试验验证

Abstract: A control method for five-axle linkage CNC machine tools was proposed based on EtherCAT, and special CNC processing equipment for face gear was developed. The principles and methods of hopping and milling were analyzed on the basis of the principle of face gear cutting. The CNC processing coordinate conversion and tool path generation of hopping and milling were conducted. The CNC methods of processing were given based on the structure of the special face gear machine, and processing experiments of face gear were conducted. The coordinate values of tooth surface points were detected by pmm-c700 CMM, and the deviation ranges in the normal direction of face gear surface were obtained. The results verify that the structure of the machine and the processing methods are feasible, which lay the foundation of engineering applications of face gears.

Key words: machinery manufacturing automation, face gear processing, bus control, tool path generation, experimental verification

中图分类号: 

  • TG659
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