Journal of Jilin University(Engineering and Technology Edition) ›› 2024, Vol. 54 ›› Issue (1): 198-208.doi: 10.13229/j.cnki.jdxbgxb.20220268

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Numerical simulation of residual stress field of stud girth weld in low temperature environment

Xing WEI(),Ya-jie GAO,Zhi-rui KANG,Yu-chen LIU,Jun-ming ZHAO,Lin XIAO()   

  1. School of Civil Engineering,Southwest Jiaotong University,Chengdu 610031,China
  • Received:2022-03-20 Online:2024-01-30 Published:2024-03-28
  • Contact: Lin XIAO E-mail:we_star@swjtu.edu.cn;xiaolin@swjtu.edu.cn

Abstract:

In order to study the influence of low temperature environment on the distribution law of welding residual stress, a stud model through ABAQUS for numerical simulation was established, and 5 different temperatures for finite element thermal-solid coupling analysis were considered. The results show that the maximum values of mises stress and radial residual stress are both located at 10 mm near the weld, and decay rapidly with the increase of distance; the hoop residual stress is residual tensile stress near the weld, and is compressive stress away from the weld, and the maximum value is located in the center of the weld; low temperature will increase the residual stress of the weld, the mises stress is concentrated in the center of the weld, the hoop residual stress is concentrated near the weld, and the radial residual stress increases both in the center of the weld and near the weld. The low temperature has a significant effect on increasing the residual tensile stress of welding, but has little effect on the residual compressive stress.

Key words: bridge engineering, stud, low temperature, temperature field, residual stress, numerical simulation

CLC Number: 

  • TU398.9

Fig.1

Model constraints"

Fig.2

Gaussian heat source model"

Table 1

Q345q material thermophysical property parameters"

温度/

导热系数/

W·(m·)-1

比热容/

[J·(kg?-1

密度/

(kg·m-3

-60514327850
-40504377850
-20504417850
0504467850
20504507850
100494657850
200484907850
300475107850
500455607850
700416007850
1000287407650
1300307007350
1500306707350

Table 2

Q345q material mechanical property parameters"

温度/弹性模量/GPa泊松比μ屈服应力/MPa线膨胀系数/10-5
-602090.33851.14
-402070.33741.15
-202010.33671.16
02020.33661.30
202000.33451.30
1001970.33321.50
2001910.33081.50
3001860.32881.60
5001450.312191.70
700720.31831.70
100019.50.36231.70
13009.50.3751.70
15000.10.3911.70

Fig.3

Cloud map of temperature field over time at 20 ℃"

Fig.4

Cloud map of temperature field at different temperatures at 2000 s"

Fig.5

Mises equivalent stress nephogram from different temperatures down to ambient temperature"

Fig.6

Maximum value of welding residual stress varieswith ambient temperature"

Fig.7

Relationship between welding residual stress anddistance to center of weld at different ambient temperatures"

Fig.8

Variation diagram of residual stress at center ofweld along plate thickness direction"

Fig.9

Radial residual stress nephogram from different temperatures down to ambient temperature"

Fig.10

Maximum value of radial residual stress varieswith ambient temperature"

Fig.11

Relationship between radial residual stress and distance to center of weld at different ambient temperatures"

Fig.12

Hoop residual stress nephogram from different temperatures down to ambient temperature"

Fig.13

Maximum value of hoop residual stress varies with ambient temperature"

Fig.14

Relationship between hoop residual stress and distance to center of weld at different ambient temperatures"

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