吉林大学学报(工学版) ›› 2016, Vol. 46 ›› Issue (5): 1540-1545.doi: 10.13229/j.cnki.jdxbgxb201605023

Previous Articles     Next Articles

High matrix bionic abnormal shape impregnated diamond bit

LI Meng1, SU Yi-nao2, SUN You-hong1, GAO Ke1   

  1. 1.College of Construction Engineering, Jilin University, Changchun 130021,China
    2.China National Petroleum Corporation Drilling Research Institute, Beijing 102206, China
  • Received:2015-07-27 Online:2016-09-20 Published:2016-09-20

Abstract: To improve the impregnate bit drilling rate and service life, combining bionic prototype of soil fauna claw toe with common bit abnormal surface, high-matrix bionic abnormal shape diamond bit is designed and manufactured by pressureless impregnation sintering. The unit cutting tooth of the bit consists of several columns ladder drill-teeth. The high-diameter ratio check calculation is used to ensure the strength of drill-tooth. Finite element analysis is conducted to analyze the stress between bit and rock, which is used to check the reasonability of unit cutting tooth strength. Field drilling test data show that the drilling rate of this novel diamond bit increases by 20%; under certain drilling rate, the service life is more than twice. Using this bionic diamond bit can significantly reduce the time of up-down drill, short the drilling cycles, save costs, and achieve good application prospect and profound economic effect.

Key words: engineering bionics, diamond bit, abnormal shape, claw toe, high-matrix

CLC Number: 

  • TB17
[1] 高科,李梦,董博,等.仿生耦合聚晶金刚石复合片钻头[J].石油勘探与开发,2014,41(4):485-489.
Gao ke, Li Meng, Dong Bo, et al. Bionic coupling polycrystalline diamond composite bit[J]. Petroleum Exploration and Development, 2014,41(4): 485-489.
[2] 修稚萌,张民,孙旭东,等.合金化铁粉对金属/金刚石复合材料性能的影响[J].粉末冶金技术,2004, 22(2): 67-70.
Xiu Zhi-meng, Zhang Min, Sun Xu-dong, et al. Effect of additives of prealloyed iron powder on properties of metal/diamond composite[J]. Powder Metallurgy Technology, 2004, 22(2):67-70.
[3] Li Meng,Sun You-hong,Dong Bo, et al. Study on effects of CNTs on the properties of WC-based impregnated diamond matrix composites[J]. Material Research Innovations, 2015,19:59-63.
[4] 董洪峰,路阳,李文生,等.不同烧结工艺制备的Fe基孕镶金刚石磨头结构和摩擦磨损性能[J]. 粉末冶金材料科学与工程,2013,18(1):125-131.
Dong Hong-feng, Lu Yang, Li Wen-sheng, et al. Structure and tribological properties of Fe-based impregnated diamond abrasive-head prepared by different sintering technology[J]. Materials Science and Engineering of Powder Metallurgy, 2013,18(1):125-131.
[5] Tsunehisa S, Takash K. Improvement in tool life of electroplate diamond tools by Ni-based carbon nanotube composite coatings[J]. Precision Engineering, 2014, 38(3):659-665.
[6] 李世忠.钻探工艺学[M].北京:地质出版社,1992:153-157.
[7] Tian Li-mei, Gao Zhi-hua, Ren Lu-quan,et al. The study of the efficiency enhancement of bionic coupling centrifugal pumps[J]. Journal of the Brazilian Society of Mechanical Sciences and Engineering, 2013, 35(4):517-524.
[8] Zhou Hong, Wang Cheng-tao, Guo Qing-chun, et al. Influence of processing medium on frictional wear properties of ball bearing steel prepared by laser surface melting coupled with bionic principles[J]. Journal of Alloys and Compounds,2010, 505(2):801-807.
[9] Wang Da-peng, Zhao Ai-wu, Jia Rui, et al. Surface properties of bionic micro-pillar arrays with various shapes of tips[J]. Applied Surface Science,2012, 259: 93-98.
[10] Gao Ke, Sun You-hong, Ren Lu-quan, et al. Design and analysis of ternary coupling bionic bits[J]. Journal of Bionic Engineering,2008,5:53-59.
[11] 孙友宏,高科. 仿生耦合理论及爪趾型仿生金刚石钻头的应用[C]∥第十八届全国探矿工程(岩土钻掘工程)技术学术交流年会,哈尔滨,2015:684-692.
[12] 孙友宏,刘大军,高科,等.新型耦合仿生孕镶金刚石石油钻头的研制[J].吉林大学学报:工学版,2013,43(6):1566-1573.
Sun You-hong, Liu Da-jun, Gao Ke, et al. Development of coupling bionics impregnated diamond bit[J]. Journal of Jilin University (Engineering and Technology Edition), 2013, 43(6): 1566-1573.
[13] 高科,孙友宏,任露泉,等.仿生孕镶金刚石钻头非光滑度优化设计及试验[J].吉林大学学报:工学版,2009,39(3):721-725.
Gao Ke, Sun You-hong, Ren Lu-quan, et al. Optimization design and test of nonsmooth ratio of bionics impregnated diamond bit[J]. Journal of Jilin University(Engineering and Technology Edition),2009,39(3):721-725.
[14] Sun Rong-jun, Wang Chuan-liu. Development of multi-stage high matrix diamond coring bit[J]. Procedia Engineering,2014, 73: 78-83.
[1] XI Peng,CONG Qian,WANG Qing-bo,GUO Hua-xi. Wear test and anti-friction mechanism analysis of bionic stripe grinding roll [J]. Journal of Jilin University(Engineering and Technology Edition), 2018, 48(6): 1787-1792.
[2] GUO Hao-tian,XU Tao,LIANG Xiao,YU Zheng-lei,LIU Huan,MA Long. Optimization on thermal surface with rib turbulator inspired by turbulence of alopias' gill in simplified gas turbine transition piece [J]. Journal of Jilin University(Engineering and Technology Edition), 2018, 48(6): 1793-1798.
[3] QIAN Zhi-hui, ZHOU Liang, REN Lei, REN Lu-quan. Completely passive walking machine with bionic subtalar joint and matatarsal phalangeal joint [J]. 吉林大学学报(工学版), 2018, 48(1): 205-211.
[4] GE Chang-jiang, YE Hui, HU Xing-jun, YU Zheng-lei. Prediction and control of trailing edge noise on owl wings [J]. 吉林大学学报(工学版), 2016, 46(6): 1981-1986.
[5] LIANG Yun-hong, REN Lu-quan. Preliminary study of habitat and its bionics [J]. 吉林大学学报(工学版), 2016, 46(5): 1746-1756.
[6] LIANG Yun-hong, REN Lu-quan. Preliminary study of bionics in human life [J]. 吉林大学学报(工学版), 2016, 46(4): 1373-1384.
[7] QIAN Zhi-hui, MIAO Huai-bin, REN Lei, REN Lu-quan. Lower limb joint angles of German shepherd dog during foot-ground contact in different gait patterns [J]. 吉林大学学报(工学版), 2015, 45(6): 1857-1862.
[8] ZOU Meng, YU Yong-jun, ZHANG Rong-rong, WEI Can-gang, WANG Hui-xia. Simulation analysis of energy-absorption properties of thin-wall tube based on horn structure [J]. 吉林大学学报(工学版), 2015, 45(6): 1863-1868.
[9] YANG Zhuo-juan, WANG Qing-cheng, GAO Ying, MEN Yu-zhuo, YANG Xiao-dong. Effect of different solutions on the wettability of lotus leaves [J]. 吉林大学学报(工学版), 2015, 45(6): 1869-1873.
[10] TIAN Wei-jun, WANG Ji-yue1, LI Ming1, CHEN Si-yuan, LIU Fang-yuan, CONG Qian. Bionic design of the small blade of horizontal axis wind turbines [J]. 吉林大学学报(工学版), 2015, 45(5): 1495-1501.
[11] TIAN Gui-zhong, LIU Zhi-ling, ZHOU Hong-gen, SONG Jiang-chao, ZHU Tao. Quasi-static axial tensile mechanical characteristics of silkworm's anterior silk gland [J]. 吉林大学学报(工学版), 2015, 45(3): 872-877.
[12] QIAN Zhi-hui, MIAO Huai-bin, Shang Zhen, REN Lu-quan. Foot-ground contact analysis of German shepherd dog in walking, trotting and jumping gaits [J]. 吉林大学学报(工学版), 2014, 44(6): 1692-1697.
[13] LI Fang, ZHAO Gang, LIU Wei-xin, SUN Zhuang-zhi. Numerical simulation of drag reduction characteristics of a bionic jet surface with multiple holes [J]. 吉林大学学报(工学版), 2014, 44(6): 1698-1703.
[14] WANG Ji-yue, CONG Qian, QI Xin,ZHANG Yan. Optimum structural design and analysis of drag reduction mechanism of bionic needles inspired by cicada stylet [J]. 吉林大学学报(工学版), 2014, 44(3): 696-700.
[15] GE Chang-jiang, GE Mei-chen, LIANG Ping, ZHANG Zhi-hui, REN Lu-quan. High-lift effect of bionic slat [J]. 吉林大学学报(工学版), 2014, 44(2): 387-391.
Viewed
Full text


Abstract

Cited

  Shared   
  Discussed   
[1] SHEN Xuan-jing, ZHU Ye, LYU Ying-da, CHEN Hai-peng. Coloured image copy-move forgery detection based on SIFT and HIS[J]. 吉林大学学报(工学版), 2014, 44(01): 171 -176 .
[2] CHEN Jin-shi, WANG Guo-qiang, GONG Xun, WANG Xin, WANG Li, DU Yang. Characteristics of cartridge one-way relief valve[J]. 吉林大学学报(工学版), 2016, 46(2): 465 -470 .
[3] CAO Fu-cheng, XING Xiao-xue, LI Yuan-chun, ZHAO Xi-lu. Adaptive trajectory sliding mode impedance control for lower limb rehabilitation robot[J]. 吉林大学学报(工学版), 2016, 46(5): 1602 -1608 .
[4] ZHANG Qin-guo, QIN Si-cheng, MA Run-da, YANG Li-guang, XI Yuan, LIU Jin-qiao. Hydraulic system thermal characteristics of loader working device[J]. 吉林大学学报(工学版), 2016, 46(3): 811 -817 .
[5] YU Tian-lai, LIU Xing-guo, YAO Shuang, Muhammad Mansour. Fatigue performance of RC beams strengthened with externally prestressed CFRP tendons[J]. 吉林大学学报(工学版), 2016, 46(6): 1867 -1873 .
[6] LIANG Xiao-bo, CAI Zhong-yi, GAO Peng-fei. Numerical simulation and experiment of cylindrical forming of sandwich composite panel[J]. 吉林大学学报(工学版), 2018, 48(3): 828 -834 .
[7] LIU Guo-zheng, SHI Wen-ku, Chen Zhi-yong. Finite element analysis of transmission error for hypoid gears considering installation error[J]. 吉林大学学报(工学版), 2018, 48(4): 984 -989 .
[8] WANG De-jun, WEI Wei-li, BAO Ya-xin. Actuator fault diagnosis of ESC system considering crosswind interference[J]. Journal of Jilin University(Engineering and Technology Edition), 2018, 48(5): 1548 -1555 .
[9] JIANG Tao,LIN Xue-dong,LI De-gang,YANG Miao,TANG Xue-lin. Effect of control parameters on heat release rate with ANN method[J]. Journal of Jilin University(Engineering and Technology Edition), 2018, 48(6): 1747 -1754 .
[10] JIA Tuo,ZHAO Ding-xuan,CUI Yu-xin. Method of rollover pre-warning for articulated loader[J]. Journal of Jilin University(Engineering and Technology Edition), 2018, 48(6): 1762 -1769 .