吉林大学学报(工学版) ›› 2021, Vol. 51 ›› Issue (4): 1518-1527.doi: 10.13229/j.cnki.jdxbgxb20200264

• 农业工程·仿生工程 • 上一篇    

触碰定位式玉米行间除草装置的设计与试验

王刚1(),刘慧力1,贾洪雷2(),郭春江1,丛永健1,屈明浩1   

  1. 1.吉林大学 生物与农业工程学院,长春 130022
    2.吉林大学 工程仿生教育部重点实验室,长春 130022
  • 收稿日期:2020-04-22 出版日期:2021-07-01 发布日期:2021-07-14
  • 通讯作者: 贾洪雷 E-mail:gw1988@jlu.edu.cn;jiahl@vip.163.com
  • 作者简介:王刚(1988-),男,副教授,博士. 研究方向:智能除草机械设计.E-mail: gw1988@jlu.edu.cn
  • 基金资助:
    国家重点研发计划项目(2017YFD0700904);国家自然科学基金项目(31901408);吉林省科技发展计划项目(20180414074GH);中俄青年科学家交流计划——智能机械装备学术工作坊项目

Design and experiment of touching-positioning weeding device for inter-row maize (Zea Mays L.)

Gang WANG1(),Hui-li LIU1,Hong-lei JIA2(),Chun-jiang GUO1,Yong-jian CONG1,Ming-hao QU1   

  1. 1.College of Biological and Agricultural Engineering,Jilin University,Changchun 130022,China
    2.Key Laboratory of Bionic Engineering,Ministry of Education,Jilin University,Changchun 130022,China
  • Received:2020-04-22 Online:2021-07-01 Published:2021-07-14
  • Contact: Hong-lei JIA E-mail:gw1988@jlu.edu.cn;jiahl@vip.163.com

摘要:

为了达到玉米行间除草的目的,设计了能够定位玉米秧苗位置、并且躲避玉米秧苗的行间除草装置,其中包含采用65Mn碳素弹簧钢丝设计的梳齿式除草执行部件,采用行程开关设计的玉米秧苗定位部件,以及以伺服电机为主的驱动部件。2019年6月,国家农机具质检中心对该装置进行检测,检测结果表明其平均除草率为95.1%,平均伤苗率为1%。方差检验的结果显示,株距与梳齿入土深度均对除草率具有显著影响,同时株距对于伤苗率也具有显著影响。本文研究结果可以为旱田行间除草装置的设计提供有益参考。

关键词: 农业机械化工程, 秧苗定位, 避苗除草, 除草梳齿, 除草率, 伤苗率, 方差检验

Abstract:

In order to achieve the goal of maize inter-row weeding, this study designed the inter-row weeding device which can locate the position and avoid the injury of maize seedlings. This device includes the comb type weeding executing part designed with 65 manganese carbon spring steel wire, the maize seedling positioning part designed with travel switch and the driving part mainly based on servo motor. This inter-row weeding device was tested in June 2019 by the National Agricultural Machinery Quality Inspection Center. The test results show that the average weeding rate was 95.1%, and the average seedling injury rate was 1%. Variance test results show that the plant spacing and the stabbing depth have a significant impact on the weeding rate, and the plant spacing also has a significant impact on the seedling injury rate. The results of this study can provide useful reference for the design of inter-row weeding device in dry field.

Key words: agricultural mechanical engineering, seedling positioning, seedling avoidable weeding control, weeding comb, weeding rate, seedling injury rate, variance test

中图分类号: 

  • S224.1

图1

玉米秧苗定位与躲避流程"

图2

除草装置的示意图"

图3

躲避玉米秧苗的示意图"

图4

除草梳齿深入土壤作业"

图5

玉米行间除草装置"

表1

主要部件选型"

部件名称参数信息
除草梳齿(Weeding comb)直径为3 mm的65Mn碳素弹簧钢丝, 跨度为44 cm,除草梳齿共23根,安装间距为2 cm, 在距离梳齿尖端15 cm处制作1.5圈半径为3 cm的弹簧圈,梳齿尖端磨尖处理。
行程开关(Travel switch)正泰电气股份有限公司,型号为YBLX?ME/8166,操作方式为万向式,动作行程为35°,触发力矩≥0.12 N·m。
伺服电机(Servo motor)武汉保华智科数控设备有限公司,型号为110ST?M06020LB的旋转变压器式编码器的伺服电机,额定功率为1.2 kW,额定扭矩为6 N·m。
减速器(Gear box)武汉保华智科数控设备有限公司,型号为VGF115?10,减速比为1∶8的行星齿轮减速器。
限深轮(Depth wheel)华东橡胶有限公司,直径为15 cm、胎面为5 cm的铁芯聚氨酯万向轮。
联轴器(Coupling)蓝鼎科技有限公司,7075航空铝材,表面氧化,双模片,外径为68 mm,长度为74 mm,内孔12 ~35 mm。
四连杆(Four link)厚度为8 mm的A3钢板钣金成型。
框架(Frame)厚度为5 mm的A3钢板钣金成型。

超声波速度传感器(Ultrasonic speed

sensor)

上海KAISEEN 电子有限公司,型号为NJ1.5?8GM?N,工作电压为3~5.5 V,工作电流<8 mA,射程为600 cm,精度为±1 cm。

工控一体机(Integrated industrial

control computer)

深圳博瑞高通科技有限公司,Intel处理器,2.41 GHz主频,8 GB内存,集成显卡,Windows10操作系统。

表2

玉米田中常见杂草根系的长度"

杂草种类拉丁学名根系长度/cm
稗草Echinochloa crusgalli (L.) Beauv.6.6
狗尾草Setaria viridis (L.) Beauv.7.9
马齿苋Portulaca oleracea L.5.3
马唐Digitaria Sanguinalis (L.) Scop.7.8
细柄黍Panicum Psilopodium Trin10.1
萹蓄Polygonum aviculare L.11.2
尼泊尔蓼Polygonum napalerise Meisn13.9
辣子草Galinsoga Parviflora Cav.12.1
刺苋Amaranthus Spinosus L.6.5
大马蓼Polygonum Lapathifolium L.7.3
Chemopodiam album L.9.5
狗牙根Cynodon dactylon (L.) Pers.12.7

图6

位于除草机驾驶室内的控制终端"

表3

试验因素与水平"

试验因素水平
1234
株距/cm17202326
速度/(km·h-14567
入土深度/cm46810

表4

正交试验设计与结果"

试验号试验因素试验指标
株距/cm速度/(km·h-1入土深度/cm除草率/%伤苗率/%
1237491.71.0
22351097.70.7
3234695.50.9
4265493.40.6
52671097.90.5
6206490.61.3
7205695.51.3
8264896.60.6
9174490.61.3
10175895.91.3
11177693.71.3
12207896.21.2
13266695.70.6
142041097.51.2
15236896.30.9
161761097.01.3
除草率yj1ˉ94.395.0591.575

主次因素:

梳齿入土深度>株距>速度

最有组合为:

梳齿入土深度:10 cm;株距:26 cm;

速度:7 km/h

yj2ˉ94.9595.62595.1
yj3ˉ95.394.996.25
yj4ˉ95.994.87597.525
Rj1.60.755.95
伤苗率yj1ˉ1.311.05

主次因素:

株距>梳齿入土深度>速度

最有组合为:

株距:26 cm;梳齿入土深度:10 cm;

速度:7 km/h

yj2ˉ1.250.9751.025
yj3ˉ0.8751.0251
yj4ˉ0.57510.925
Rj0.7250.050.125

图7

作业前、后的效果图"

表5

多因素方差检验"

试验指标因素平方和自由度均方差Fp
除草率R2=0.980截距1.31611.31645257.4810.000**
株距0.00130.0006.1520.029*
速度0.00030.0001.6880.268
入土深度0.00830.00389.9860.000**
残差0.00060.000
伤苗率R2=0.983截距0.00010.000699.8400.000**
株距0.00030.000111.6000.000**
速度0.00030.0000.4000.758
入土深度0.00030.0002.8000.131
残差0.00060.000

图8

除草率与试验因素的关系"

图9

伤苗率与试验因素的关系"

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