吉林大学学报(工学版) ›› 2023, Vol. 53 ›› Issue (2): 355-363.doi: 10.13229/j.cnki.jdxbgxb20210663

• 车辆工程·机械工程 • 上一篇    下一篇

基于主成分分析阈值选取的挖掘机主泵载荷谱外推

陈晋市1(),张淼淼1,王普长2,耿冬妮1(),王月行2,张志伟1   

  1. 1.吉林大学 机械与航空航天工程学院,长春 130022
    2.江苏徐工工程机械研究院有限公司,江苏 徐州 221004
  • 收稿日期:2021-07-13 出版日期:2023-02-01 发布日期:2023-02-28
  • 通讯作者: 耿冬妮 E-mail:spreading@jlu.edu.cn;gengdongni2005@jlu.edu.cn
  • 作者简介:陈晋市(1983-),男,副教授,博士. 研究方向:流体传动与控制. E-mail: spreading@jlu.edu.cn
  • 基金资助:
    国家重点研发计划项目(2018YFB20009)

Extrapolation of excavator main pump load spectrum based on threshold selection for principal component analysis

Jin-shi CHEN1(),Miao-miao ZHANG1,Pu-chang WANG2,Dong-ni GENG1(),Yue-xing WANG2,Zhi-wei ZHANG1   

  1. 1.School of Mechanical and Aerospace Engineering,Jilin University,Changchun 130022,China
    2.XCMG Jiangsu Xuzhou Construction Machinery Institute,Xuzhou 221004,China
  • Received:2021-07-13 Online:2023-02-01 Published:2023-02-28
  • Contact: Dong-ni GENG E-mail:spreading@jlu.edu.cn;gengdongni2005@jlu.edu.cn

摘要:

针对时域外推时阈值选取高敏感、精度低等问题,提出一种基于主成分分析法的多准则阈值选取方法。首先,搭建一套压力无线测试系统采集液压挖掘机连续作业工况下载荷数据,通过多种检验准则得到各备选阈值下广义帕累托分布(GPD)拟合检验指标,基于各检验指标并结合主成分分析法选取最优阈值。然后,提取超阈值数据并利用GPD对超阈值数据进行拟合,拟合结果和超阈值数据之间相关系数均大于0.995,根据GPD生成与超阈值数据数目一致的随机数据并取代原超阈值数据实现载荷谱时域外推。最后,对一倍外推数据和原数据频次特性进行分析,二者之间的幅值相关系数为0.987,均值相关系数为0.993。结果表明,本文阈值选取方法适用于载荷谱时域外推。

关键词: 液压挖掘机, 参数估计, 时域外推, 广义帕累托分布

Abstract:

Aiming at the high sensitivity and low accuracy of threshold selection in time domain extrapolation, a multi-criteria threshold selection method based on principal component analysis is proposed. First, a pressure wireless test system to collect load data under continuous operating conditions of hydraulic excavators was set up; and the fitting test indexes of Generalized Pareto distribution (GPD) under various candidate thresholds are obtained through a variety of test criteria, and the optimal threshold is selected based on each test index and principal component analysis. Secondly, the over-threshold data is extracted and the GPD distribution is used to fit the over-threshold data. The correlation coefficient between the fitting result and the over-threshold data is greater than 0.995, and the GPD distribution generates random data consistent with the number of over-threshold data and replaces the original over-threshold data to achieve extrapolation of the load spectrum in time domain. Finally, the frequency characteristics of the one-fold extrapolated data and the original data are analyzed, and the amplitude correlation coefficient between them is 0.987, and the mean correlation coefficient is 0.993. The results show that the threshold selection method in this paper is suitable for time-domain extrapolation of the load spectrum.

Key words: hydraulic excavator, parameter estimation, time domain extrapolation, generalized pareto distribution

中图分类号: 

  • TU621

图1

时域外推流程图"

图2

载荷测试图"

图3

测试系统原理图"

图4

备选阈值对应各检验指标大小"

表1

标准化后矩阵 X"

阈值uX1X2X3X4X5X6
740.02490.00280.1239000.5362
750.06000.04940.07660.06000.05890.5611
76000.25860.04920.00020.4678
???????
1740.81910.77570.91610.90200.76560.2753
1750.76930.71620.89470.86320.70410

表2

检验准则指标相关矩阵表 A"

X1X2X3X4X5X6
X11.00000.99620.97100.98740.99480.7158
X20.99621.00000.96420.99030.99930.7519
X30.97100.96421.00000.97040.95840.6423
X40.98740.99030.97041.00000.98580.6871
X50.99480.99930.95840.98581.00000.7612
X60.71580.75190.64230.68710.76121.0000

表3

特征值贡献率表"

特征值特征根贡献率/%累积贡献率/%
λ10.401494.6794.67
λ20.01874.4099.07
λ30.00280.6699.73
λ40.00090.2299.95
λ50.00020.05100.00
λ60.00000.00100.00

表4

下限阈值u、F及排名表"

阈值u评价值F排名阈值u评价值F排名
1562.311711721.928052
1582.311521731.913653
??????
1211.961350760.2395101
1231.947851740.1994102

表5

上限阈值u、F及排名表"

阈值u评价值F排名阈值u评价值F排名
2111.939812351.349652
2061.938322361.337453
??????
1751.3551502740.3415101
1981.3496512730.3250102

表6

最优阈值对应GPD拟合结果"

阈值形状参数尺度参数
156-0.435572.3797
211-0.467259.5360

图5

拟合效果检验"

图6

原载荷和一倍外推载荷时间历程"

图7

局部放大图"

图8

原数据和一倍外推数据均幅值频次对比"

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