吉林大学学报(工学版) ›› 2015, Vol. 45 ›› Issue (4): 1049-1055.doi: 10.13229/j.cnki.jdxbgxb201504004

Previous Articles     Next Articles

Brake pedal feeling and its influencing factors for electro-hydraulic brake system

LIU Yang1, 2, SUN Ze-chang1, 2, JI Wen-bin1, 2   

  1. 1.Clean Energy Automotive Engineering Center, Tongji University, Shanghai 201804, China;
    2.School of Automotive Studies, Tongji University, Shanghai 201804, China
  • Received:2013-10-25 Online:2015-07-01 Published:2015-07-01

Abstract: For the proposed electro-hydraulic brake system based on an integrated master cylinder, the pedal force transmission paths were analyzed under normal and failure operation modes. The pedal feeling and its influence factors were investigated. A pedal feeling simulator was designed with cluster springs, and simplified models under different operation modes were established using AMESim. The parameters, such as the piston damping coefficient, which affect the pedal force-stroke curve, the pedal rod return spring preload force, solenoid valve flow area and booster ratio, were studied by simulation. Bench test results show that the brake pedal characteristics could meet the design requirements, and the pedal force-stroke hysteresis losses are 11.5% for normal mode and 15.3% for failure mode, respectively.

Key words: vehicle engineering, electro-hydraulic brake system, pedal feel, hysteresis loss

CLC Number: 

  • U463.5
[1] Aoki Y, Suzuki K, Nakano H, et al. Development of hydraulic servo brake system for cooperative control with regenerative brake[C]∥SAE Paper,2007-01-0868.
[2] Von A C, Karner J. Brake system for hybrid and electric vehicles[C]∥SAE Paper,2009-01-1217.
[3] Zehnder J, Kanetkar S, Osterday C. Variable rate pedal feel emulator designs for a brake-by-wire system[C]∥SAE Paper,1999-01-0481.
[4] Nakamura E, Soga M, Sakai A, et al. Development of electronically controlled brake system for hybrid vehicle[C]∥SAE Paper,2002-01-0300.
[5] 孙泽昌,王猛. 采用一体式制动主缸总成的电液复合制动系统[P].中国:201210054374.2,2012-07-18.
[6] 王聪. 混合动力轿车制动踏板行程模拟器及控制策略研究[D].长春:吉林大学汽车工程学院,2012. Wang Cong. Study on brake pedal stroke simulator and control strategy for hybrid electric car[D].Changchun: College of Automotive Engineering, Jilin University,2012.
[7] 丰田自动车株式会社. 用于产生制动踏板阻力的设备[P].中国: 200810007052.6,2008-01-25.
[8] Ohtani Y, Innami T, Obata T, et al. Development of an electrically-driven intelligent brake unit[C]∥SAE Paper,2011-01-0572.
[9] 宋传学,郑竹安,靳立强,等. 踏板行程模拟器在线控制动系统中的应用[J]. 江苏大学学报:自然科学版,2013, 34(1): 17-22. Song Chuan-xue, Zheng Zhu-an, Jin Li-qiang, et al. Application of pedal stroke simulator in brake-by-wire-system[J]. Journal of Jiangsu University (Natural Science Edition), 2013, 34(1): 17-22.
[10] 金智林,施瑞康,赵又群,等. 联合AMESim/Matlab的汽车制动踏板模拟器动态性能分析[J]. 重庆理工大学学报:自然科学版,2011,25(1): 1-4. Jin Zhi-lin, Shi Rui-kang, Zhao You-qun, et al. Dynamic analysis of vehicle brake pedal emulator based on AMESim/Matlab[J]. Journal of Chongqing University of Technology(Natural Science),2011,25(1): 1-4.
[11] Koizumi N. Effect of phenolic brake piston tribology on brake pedal feel[C]∥SAE Paper,2013-01-2051.
[12] Antanaitis D, Riefe M, Sanford J. Automotive brake hose fluid consumption characteristics and its effects on brake system pedal feel[C]∥SAE Paper,2010-01-0082.
[13] Keerthi M, Shete S, Jadhav N, et al. Optimization of brake pedal feel and performance for dual air over hydraulic system on light commercial vehicles[C]∥SAE Paper,2010-01-1888.
[14] Lee S, Kim S. Characterization and development of the ideal pedal force, pedal travel and response time in the brake system for the translation of the voice of the customer to engineering specifications[J]. Proceedings of the Institution of Mechanical Engineers, Part D: Journal of Automobile Engineering,2010, 224(11):1433-1450.
[15] Tretsiak D, Kliauzovich S, Augsburg K, et al. Research in hydraulic brake components and operational factors influencing the hysteresis losses[J]. Proceedings of the Institution of Mechanical Engineers, Part D: Journal of Automobile Engineering,2008,222(9):1633-1645.
[16] Shyrokau B, Wang D, Augsburg K, et al. Vehicle dynamics with brake hysteresis[J]. Proceedings of the Institution of Mechanical Engineers, Part D: Journal of Automobile Engineering,2013,227(2):139-150.
[17] 孟爱红, 王治中, 宋健, 等. 汽车ESP液压控制单元关键部件建模与系统仿真[J]. 农业机械学报,2013,44(2): 1-5. Meng Ai-hong, Wang Zhi-zhong, Song Jian, et al. Critical component modeling and system simulation of hydraulic control unit of automotive electronic stability program[J]. Transactions of the Chinese Society for Agricultural Machinery,2013,44(2): 1-5.
[18] 李静,张建,杨坤,等. 电子机械制动汽车稳定性控制电控单元软件开发及硬件在环试验[J]. 吉林大学学报:工学版,2011,41(4):893-897. Li Jing, Zhang Jian, Yang Kun, et al. Development of ECU software and hardware-in- the-loop simulation for stability control of vehicle with electro-mechanical brake[J]. Journal o f Jilin University (Engineering and Technology Edition),2011,41(4):893-897.
[1] CHANG Cheng,SONG Chuan-xue,ZHANG Ya-ge,SHAO Yu-long,ZHOU Fang. Minimizing inverter capacity of doubly-fed machine driving electric vehicles [J]. Journal of Jilin University(Engineering and Technology Edition), 2018, 48(6): 1629-1635.
[2] XI Li-he,ZHANG Xin,SUN Chuan-yang,WANG Ze-xing,JIANG Tao. Adaptive energy management strategy for extended range electric vehicle [J]. Journal of Jilin University(Engineering and Technology Edition), 2018, 48(6): 1636-1644.
[3] HE Ren,YANG Liu,HU Dong-hai. Design and analysis of refrigeration system supplied by solar auxiliary power of refrigerator car [J]. Journal of Jilin University(Engineering and Technology Edition), 2018, 48(6): 1645-1652.
[4] NA Jing-xin,MU Wen-long,FAN Yi-sa,TAN Wei,YANG Jia-zhou. Effect of hygrothermal aging on steel-aluminum adhesive joints for automotive applications [J]. Journal of Jilin University(Engineering and Technology Edition), 2018, 48(6): 1653-1660.
[5] LIU Yu-mei,LIU Li,CAO Xiao-ning,XIONG Ming-ye,ZHUANG Jiao-jiao. Construction on collision avoidance model of bogie dynamic simulation test bench [J]. Journal of Jilin University(Engineering and Technology Edition), 2018, 48(6): 1661-1668.
[6] ZHAO Wei-qiang, GAO Ke, WANG Wen-bin. Prevention of instability control of commercial vehicle based on electric-hydraulic coupling steering system [J]. Journal of Jilin University(Engineering and Technology Edition), 2018, 48(5): 1305-1312.
[7] SONG Da-feng, WU Xi-tao, ZENG Xiao-hua, YANG Nan-nan, LI Wen-yuan. Life cycle cost analysis of mild hybrid heavy truck based on theoretical fuel consumption model [J]. Journal of Jilin University(Engineering and Technology Edition), 2018, 48(5): 1313-1323.
[8] ZHU Jian-feng, ZHANG Jun-yuan, CHEN Xiao-kai, HONG Guang-hui, SONG Zheng-chao, CAO Jie. Design modification for automotive body structure based on seat pull safety performance [J]. Journal of Jilin University(Engineering and Technology Edition), 2018, 48(5): 1324-1330.
[9] NA Jing-xin, PU Lei-xin, FAN Yi-sa, SHEN Chuan-liang. Effect of temperature and humidity on the failure strength of Sikaflex-265 aluminum adhesive joints [J]. Journal of Jilin University(Engineering and Technology Edition), 2018, 48(5): 1331-1338.
[10] WANG Yan, GAO Qing, WANG Guo-hua, ZHANG Tian-shi, YUAN Meng. Simulation of mixed inner air-flow integrated thermal management with temperature uniformity of Li-ion battery [J]. Journal of Jilin University(Engineering and Technology Edition), 2018, 48(5): 1339-1348.
[11] JIN Li-sheng, XIE Xian-yi, GAO Lin-lin, GUO Bai-cang. Distributed electric vehicle stability control based on quadratic programming [J]. Journal of Jilin University(Engineering and Technology Edition), 2018, 48(5): 1349-1359.
[12] KUI Hai-lin, BAO Cui-zhu, LI Hong-xue, LI Ming-da. Idling time prediction method based on least square support vector machine [J]. Journal of Jilin University(Engineering and Technology Edition), 2018, 48(5): 1360-1365.
[13] WANG De-jun, WEI Wei-li, BAO Ya-xin. Actuator fault diagnosis of ESC system considering crosswind interference [J]. Journal of Jilin University(Engineering and Technology Edition), 2018, 48(5): 1548-1555.
[14] HU Man-jiang, LUO Yu-gong, CHEN Long, LI Ke-qiang. Vehicle mass estimation based on longitudinal frequency response characteristics [J]. 吉林大学学报(工学版), 2018, 48(4): 977-983.
[15] LIU Guo-zheng, SHI Wen-ku, Chen Zhi-yong. Finite element analysis of transmission error for hypoid gears considering installation error [J]. 吉林大学学报(工学版), 2018, 48(4): 984-989.
Viewed
Full text


Abstract

Cited

  Shared   
  Discussed   
No Suggested Reading articles found!