新型无油涡旋压缩机内部热力学特性和性能测试

doi:10.13229/j.cnki.jdxbgxb20210465

Abstract

Abstract:

A thermodynamic model for the scroll compressor's working process is developed based on the thermodynamics of the variable mass system and the control volume method. The unsteady numerical simulation of the compressor's internal flow field was performed using the CFD （Computational Fluid Dynamics） method. The temperature， pressure， velocity， and mass flow of the fluid in the working chamber change were obtained. The test platform is built to test the inlet and outlet volume flow， discharge temperature， driving motor temperature and body vibration value of the prototype change trend. The results show that the thermodynamic model of leakage and heat transfer is more in line with the actual working process of scroll compressor. Because of the mass exchange between adjacent working chambers， the temperature and velocity distribution in the working chamber will be uneven. Under scroll compressor different discharge pressures， the maximum difference between the inlet and outlet volume flow of the scroll compressor is 0.15 $m 3 / m i n$ ， and the maximum temperature difference between the discharge temperature of the scroll compressor is 19 ℃.

Key words: scroll compressor, thermodynamic model, internal leakage and heat transfer, computational fluid dynamics, numerical simulation

CLC Number:

TH455

Jian SUN,Bin PENG,Bing-guo ZHU. Internal thermodynamic characteristics and performance test of new oil⁃free scroll compressor[J].Journal of Jilin University(Engineering and Technology Edition), 2022, 52(12): 2778-2787.

Figures/Tables 17

Table 1

Geometric parameters of scroll compressor"

参数	数值
基圆半径 $r b$ /mm	3.676
渐开线发生角 $α$ /rad	0.680
偏心距 $r o r$ /mm	7.150
涡旋齿齿高h/mm	25.000
渐开线终端展角 $φ e$ /rad	26.627

Table 1

Fig.1

Fig.2

Fig.3

Table 2

Fig.4

Fig.5

Fig.6

Fig.7

Fig.8

Fig.9

Fig.10

Fig.11

Fig.12

Fig.13

Fig.14

Fig.15

References 20

1	刘振全, 王君. 涡旋式流体机械与涡旋压缩机[M]. 北京: 机械工业出版社, 2009.
2	李敏霞, 王派, 马一太, 等. 转子压缩机与涡旋压缩机的对比与发展[J]. 制冷学报, 2019, 40(1): 25-31, 81.
	Li Min-xia, Wang Pai, Ma Yi-tai, et al. Comparison and development of rotary and scroll compressor[J]. Journal of Refrigeration, 2019, 40(1): 25-31, 81.
3	侯才生, 刘涛, 郭李先. 一种新型变壁厚涡旋型线的构建理论[J]. 吉林大学学报:工学版, 2020, 50(5): 1627-1634.
	Hou Cai-sheng, Liu Tao, Guo Li-xian. Construction theories of a new type of variable wall thickness scroll profile[J]. Journal of Jilin University(Engineering and Technology Edition), 2020, 50(5): 1627-1634.
4	张朋成, 彭斌, 张宇波. 基于圆渐开线建立变截面涡旋齿的方法与理论[J]. 吉林大学学报:工学版, 2022, 52(4): 789-798.
	Zhang Peng-cheng, Peng Bin, Zhang Yu-bo. Method and theory of establishing variable thickness scrolls based on circle involute[J]. Journal of Jilin University (Engineering and Technology Edition), 2022, 52(4): 789-798.
5	彭斌, 赵生显, 李要红. 新型无油涡旋压缩机性能[J]. 中国机械工程, 2018, 29(24): 2917-2924.
	Peng Bin, Zhao Sheng-xian, Li Yao-hong. Performances of new oil-free scroll compressors[J]. China Mechanical Engineering, 2018, 29(24): 2917-2924.
6	Peng B, Vincent L, Arnaud L, et al. Variable thickness scroll compressor performance analysis—Part I: geometric and thermodynamic modeling[J]. Proceedings of the Institution of Mechanical Engineers, Part E: Journal of Process Mechanical Engineering, 2016, 231(4): 633-640.
7	Pereira E L L, Deschamps C J. Numerical analysis and correlations for radial and tangential leakage of gas in scroll compressors[J]. International Journal of Refrigeration, 2020, 110: 239-247.
8	Sun J, Peng B, Zhu B G. Numerical simulation and experimental research of oil-free scroll air compressor based on CFD[J]. Recent Patents on Mechanical Engineering, 2022, 15(3): 328-339.
9	孙健, 彭斌, 朱兵国. 无油双涡圈空气涡旋压缩机的数值模拟及试验研究[J]. 上海交通大学学报, 2022, 56(5): 611-621.
	Sun Jian, Peng Bin, Zhu Bing-guo. Numerical simulation and experimental study of oil-free double-warp air scroll compressor[J]. Journal of Shanghai Jiao Tong University, 2022, 56(5): 611-621.
10	李超, 杨紫娟, 丁凯, 等. 涡旋压缩腔径向泄漏对内部流场影响的分析[J]. 流体机械, 2016, 44(1): 22-26.
	Li Chao, Yang Zi-juan, Ding Kai, et al. Analysis of radial leakage impact on flow field for scroll compressor compression chamber[J]. Fluid Machinery, 2016, 44(1): 22-26.
11	王君, 宋永兴, 姜营, 等. 基于结构化动网格的涡旋压缩机内部流场模拟[J]. 工程热物理学报, 2016, 37(2): 309-313.
	Wang Jun, Song Yong-xing, Jiang Ying, et al. Numerical simulations of internal flow fields for scroll compressors based on structured dynamic meshes[J]. Journal of Engineering Thermophysics, 2016, 37(2): 309-313.
12	王君, 宋永兴, 查海滨, 等. 涡旋压缩机三维数值模拟及排气过程研究[J]. 工程热物理学报, 2016, 37(4): 766-769.
	Wang Jun, Song Yong-xing, Zha Hai-bin, et al. 3D numerical simulation and study of discharge proccess for scroll compressors[J]. Journal of Engineering Thermophysics, 2016, 37(4): 766-769.
13	Wang J, Song Y X, Li Q, et al. Novel structured dynamic mesh generation for CFD analysis of scroll compressors[J]. Proceedings of the Institution of Mechanical Engineers Part A:Journal of Power and Energy, 2015, 229(8): 1007-1018.
14	查海滨, 张晓慧, 王君, 等. 涡旋压缩机非定常流动的三维数值模拟[J]. 流体机械, 2016, 44(2): 17-23.
	Zha Hai-bin, Zhang Xiao-hui, Wang Jun, et al. Numerical simulation of three-dimensional unsteady flow in the scroll compressor[J]. Fluid Machinery, 2016, 44(2): 17-23.
15	Sun S H, Wu K, Guo P C, et al. Analysis of the three-dimensional transient flow in a scroll refrigeration compressor[J]. Applied Thermal Engineering, 2017, 127: 1086-1094.
16	Cavazzini G, Giacomel F, Ardizzon G, et al. CFD-based optimization of scroll compressor design and uncertainty quantification of the performance under geometrical variations[J]. Energy, 2020, 209: No. 118382.
17	Zhao R C, Li W H, Zhuge W L. Unsteady characteristic and flow mechanism of a scroll compressor with novel discharge port for electric vehicle air conditioning[J]. International Journal of Refrigeration, 2020, 118: 403-414.
18	彭斌, 董灏, 李要红, 等. 基于CFD动网格的无油涡旋压缩机性能研究[J]. 机床与液压, 2020, 48(4): 126-130.
	Peng Bin, Dong Hao, Li Yao-hong, et al. Research on performance of oil-free scroll compressor based on CFD dynamic mesh[J]. Machine Tool & Hydraulics, 2020, 48(4): 126-130.
19	Sun J, Peng B, Zhu B G. Performance analysis and test research of pemfc oil-free positive displacement compressor for vehicle[J]. Energies, 2021, 14 (21): No. 7329.
20	桂伟兵, 李海生, 武涛, 等. 涡旋压缩机振动测试的试验研究[J]. 流体机械, 2016, 44(11): 1-5, 66.
	Gui Wei-bing, Li Hai-sheng, Wu Tao, et al. Experimental study on the vibration testing of scroll compressor[J]. Fluid Machinery, 2016, 44(11): 1-5, 66.

Related Articles 15

[1]	Zhuang-zhuang LIU,You-wei ZHANG,Peng-yu JI,Abshir Ismail Yusuf,Lin LI,Ya-zhen HAO. Study on heat transfer characteristics of electric heating snow melting asphalt pavement [J]. Journal of Jilin University(Engineering and Technology Edition), 2023, 53(2): 523-530.
[2]	Chen HUA,Run-xin NIU,Biao YU. Methods and applications of ground vehicle mobility evaluation [J]. Journal of Jilin University(Engineering and Technology Edition), 2022, 52(6): 1229-1244.
[3]	Zhi ZHENG,Bo GENG,Fu-min WANG,Jun-hong DONG,Si-si WEI. Improvement of protective ability for existing low⁃grade concrete guardrail [J]. Journal of Jilin University(Engineering and Technology Edition), 2022, 52(6): 1362-1374.
[4]	Peng-cheng ZHANG,Bin PENG,Yu-bo ZHANG. Method and theory of establishing variable thickness scrolls based on circle involute [J]. Journal of Jilin University(Engineering and Technology Edition), 2022, 52(4): 789-798.
[5]	Yan-feng JIA,Da-yi QU,Lu LIN,Rong-han YAO,Xiao-long MA. Coordinated speed control of connected mixed traffic flow based on trajectory [J]. Journal of Jilin University(Engineering and Technology Edition), 2021, 51(6): 2051-2060.
[6]	Xing-jun HU,Jing-long ZHANG,Yu-fei LUO,Li XIN,Sheng LI,Jin-rui HU,Wei LAN. Influence investigation of cooling tube structure and airflow direction on thermal⁃hydraulic performance of air⁃cooled charge air cooler [J]. Journal of Jilin University(Engineering and Technology Edition), 2021, 51(6): 1933-1942.
[7]	Yong-hui SHANG,Lin-rong XU,Wei-zheng LIU,Yu CAI. Dynamic features of transition section between improved soil and A⁃filled of heavy⁃haul railway [J]. Journal of Jilin University(Engineering and Technology Edition), 2021, 51(6): 2128-2136.
[8]	Zong-wei YAO,Xu-dong GAO,Gang LIU,Qiu-shi BI. Research on working performance of vertical screw stirring mill based on numerical simulations [J]. Journal of Jilin University(Engineering and Technology Edition), 2021, 51(5): 1642-1650.
[9]	Xing-jun HU,Jing-long ZHANG,Li XIN,Yu-fei LUO,Jing-yu WANG,Tian-ming YU. Investigation on influence of cooling tube structure and airflow speed on cold side performance of air⁃cooled charge air cooler [J]. Journal of Jilin University(Engineering and Technology Edition), 2021, 51(5): 1557-1564.
[10]	Zheng-lei YU,Li-xin CHEN,Ze-zhou XU,Ren-long XIN,Long MA,Jing-fu JIN,Zhi-hui ZHANG,Shan JIANG. Analysis of mechanical characteristics and recovery characteristics of bionic protective structures based on additive manufacturing [J]. Journal of Jilin University(Engineering and Technology Edition), 2021, 51(4): 1540-1547.
[11]	Zheng-lei YU,Ren-long XIN,Li-xin CHEN,Yi-ning ZHU,Zhi-hui ZHANG,Qing CAO,Jing-fu JIN,Jie-liang ZHAO. Load bearing characteristics of honeycomb protection structure [J]. Journal of Jilin University(Engineering and Technology Edition), 2021, 51(3): 1140-1145.
[12]	Bin ZHANG,Guo-zan CHENG,Hao-cen HONG,Chun-Xiao ZHAO,Hua-yong YANG. Cavitation mechanism of double⁃acting vane pump based on computational fluid dynamics simulation method [J]. Journal of Jilin University(Engineering and Technology Edition), 2021, 51(3): 831-839.
[13]	Ya-feng GONG,Yun-ze PANG,Bo WANG,Guo-jin TAN,Hai-peng BI. Mechanical properties of new prefabricated box culvert structure based on road conditions in Jilin Province [J]. Journal of Jilin University(Engineering and Technology Edition), 2021, 51(3): 917-924.
[14]	Chang SU,Ying HAN,Ying-chao ZHANG,Zhen-hua MIAO. Influence performance with wheel spoke design parameters of vehicle aerodynamic [J]. Journal of Jilin University(Engineering and Technology Edition), 2021, 51(1): 107-113.
[15]	Cai-sheng HOU,Tao LIU,Li-xian GUO. Construction theories of a new type of variable wall thickness scroll profile [J]. Journal of Jilin University(Engineering and Technology Edition), 2020, 50(5): 1627-1634.

Metrics

Viewed

Full text

Abstract

Cited

Shared

Discussed

Comments

Recommended 10

[1]	TAN Mei, YIN Yi-long, YANG Wei-hui. Method at Region Level for Ridge Distance[J]. 吉林大学学报(工学版), 2005, 35(05): 537 -0541 .
[2]	QIU Jian-xin,WANG Xi-ei,FAN Xiao-hun. Information Integration between Computer Aided Design System and[J]. 吉林大学学报(工学版), 2005, 35(05): 505 -0510 .
[3]	LI Yong-qiang, ZHAO Xi-hua, ZHAO He, LI Min，ZHANG Wei-hua . Effect of preheating temperature on weld shaping and microstructure for laser lap welding of aluminum alloy[J]. 吉林大学学报(工学版), 2008, 38(05): 1065 -1068 .
[4]	AN Shi, LI Jing, CUI Na . Simulation of commuter day-to-day dynamic route switching behavior under ATIS information[J]. 吉林大学学报(工学版), 2009, 39(03): 587 -0592 .
[5]	DUAN Bin, SUN Tong-jing,LI Zhen-hua, HUANG Chang-wei,ZHANG Guang-xian. IIR Butterworth digital filter for full digital inverter[J]. 吉林大学学报(工学版), 2009, 39(增刊2): 311 -0314 .
[6]	JIN Jing-Fu, MA Yi, LIU Yu-Rong, CONG Qian. Aerodynamic analysis of the family of airfoil of owl[J]. 吉林大学学报(工学版), 2010, 40(增刊): 278 -0281 .
[7]	Jin Lisheng, Wang Rongben, Gao Long, Guo Lie. Shadow path mark segmentation method based on regiongrowing for intelligent vehicle[J]. 吉林大学学报(工学版), 2006, 36(增刊1): 132 -0135 .
[8]	WANG Qiang,DAI Jing-min,HE Xiao-wa. Effect of time delay on thermal conductivity measurement with transient planar heat source technique[J]. 吉林大学学报(工学版), 2011, 41(03): 711 -715 .
[9]	MA Kai, GUAN Hsin, PANG Shu-yi, ZHAN Jun. Interval control method on consistency of suspension kinematics[J]. 吉林大学学报(工学版), 2011, 41(4): 910 -914 .
[10]	YU Xiao-hui， SHI Yao-wu. Cross-spectral ESPRIT Method for LFM Parameter[J]. 吉林大学学报(工学版), 2005, 35(05): 551 -0555 .

流体域名称	总单元数	总结点数
总计	3 079 829	1 380 590
进气管	16 744	14 525
工作腔	3 049 561	1 350 640
排气管	13 524	15 425

Internal thermodynamic characteristics and performance test of new oil⁃free scroll compressor

RICH HTML

PDF (PC)