Journal of Jilin University(Engineering and Technology Edition) ›› 2022, Vol. 52 ›› Issue (12): 2788-2795.doi: 10.13229/j.cnki.jdxbgxb20210434

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Structural design and thermal dissipation performance analysis of liquid cooling plates with parallel flow channels for lithium batteries

Jian-wu YU1(),Ya-ling CHEN1,Guang-hui FAN2,Shi-gang HU1,You-yu BAO1   

  1. 1.College of Mechanical and Vehicle Engineering,Hunan University,Changsha 410082,China
    2.Shenzhen International Graduate School,Tsinghua University,Shenzhen 518055,China
  • Received:2021-05-17 Online:2022-12-01 Published:2022-12-08

Abstract:

In order to study the thermal dissipation performance of a liquid-cooled plate with parallel channels, the three-dimensional steady-state analysis was performed by using CFD method. The effects of coolant flow rate, channel width, depth and layout of enhanced heat transfer structure on the performances of a liquid-cooled plate were contrastively investigated, including the thermal dissipation, the uniform temperature and energy consumption. The results indicate that the thermal dissipation performance is improved by increasing the coolant flow rate, but excessive flow rate leads to increased energy consumption and limited improvement effect. Designs of decreasing channel width from the center to two sides, decreasing channel depth and adding enhanced heat transfer structure are all beneficial to the thermal dissipation and temperature uniformity of the liquid cooling system. In addition, the design of wholly added enhanced heat transfer structure (S1) reduces the average temperature and maximum temperature difference by 8.9 °C and 9.06 °C respectively, compared with the design of equivalent channels width (A5). The conclusions provide a theoretical direction for structural design of battery thermal management system.

Key words: vehicle engineering, liquid cold plate, parallel channel, thermal dissipation performance, energy consumption, enhanced heat transfer structure

CLC Number: 

  • U469.72

Fig.1

Liquid cooling unit of battery module"

Fig.2

Schematic diagram of channel structure"

Fig.3

Size design parameters of channel"

Table 1

Design of channel width"

流道设计类型W1/mmW2/mmW3/mmW4/mmW5/mm
A134.827.620.413.26
A23427.2520.513.757
A331.626.220.815.410
A427.624.4521.318.1515
A52222222222

Fig.4

Arrangement of enhanced heat transfer structure"

Table 2

Thermo-physical parameters"

系统ρ/(kg·m?3c/[J·(kg·K)?1k/[W·(m2·K)?1μ/(Pa·s)
模组2 35098012.8/12.8/2.6-
液冷板2 700900209-
导热材料2 2509601.5-
冷却液1 071.113 3000.3840.003 39

Fig.5

Comparison of theoretical and CFD calculation results"

Fig.6

Temperature of the upper surface with thermal conductive material with different flow rates"

Fig.7

Variation of flow resistance, heat transfer coefficient and thermal resistance of liquid-cooled plates with different flow rates"

Fig.8

Temperature of the upper surface of the thermal conductive material with different widths"

Fig.9

Variation of flow resistance, heat transfer coefficient and thermal resistance of liquid-cooled plates with different width"

Fig.10

Temperature distribution at different widths"

Fig.11

Temperature of the upper surface of thermal conductive material with different depth"

Fig.12

Variation of flow resistance, heat transfer coefficient and thermal resistance of liquid-cooled plates with different depth"

Fig.13

Temperature distribution of heat conduction material with different channel depth"

Fig.14

Effect of enhanced heat transfer structure arrangement on temperature of upper surface of heat-conducting materials"

Fig.15

Effect of enhanced heat transfer structure on flow resistance, heat transfer coefficient and thermal resistance of liquid-cooled plates"

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