基于NSGA⁃II的斜齿轮宏观参数多目标优化

doi:10.13229/j.cnki.jdxbgxb.20210836

Abstract

Abstract:

In the initial design stage of gear system， there is a large fluctuation of transmission error， which leads to prominent vibration and noise problems of the system. Aiming at that， a multi-objective optimization method of macro parameters of gear pair is presented. Based on the potential energy method and slicing method， the analytical calculation formula of transmission error of helical gear is derived. Taking the maximum total contact ratio， minimum fluctuation of transmission error（TE）， and minimum total volume of gear pair as optimization objectives， the gear macro parameters as design variables， and a fast elitist non-dominated sorting genetic algorithm（NSGA-Ⅱ） as optimization algorithm， the macro parameter optimization model of gear system is established. Taking a two-stage reduction gear system as an example， the macro parameters of the gear pair are optimized by using the optimization model， and the dynamic indexes before and after optimization are simulated based on the software MASTA. The results show that under different working conditions， the fluctuation of meshing TE and system TE as well as the vibration displacement amplitude of bearing seat are reduced in different degrees， and the overall dynamic performance of the gear system is improved.

Key words: vehicle engineering, helical gear, macro parameter, genetic algorithm, optimization

CLC Number:

TH132.41

Hong-bo YANG,Wen-ku SHI,Zhi-yong CHEN,Nian-cheng GUO,Yan-yan ZHAO. Multi⁃objective optimization of macro parameters of helical gear based on NSGA⁃Ⅱ[J].Journal of Jilin University(Engineering and Technology Edition), 2023, 53(4): 1007-1018.

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宏观参数	第一级（小齿 /大齿）	第二级（小齿 /大齿）
齿数z	15/42	13/40
齿宽B/mm	12/12	20/20
齿顶圆直径d_a/mm	27.794/68.289	28.087/75.207
齿根圆直径d_f/mm	21.044/61.539	20.212/67.332
旋向	右旋/左旋	左旋/右旋
法向模数m_n/mm	1.5	1.75
螺旋角β/（°）	15	5
法向压力角α/mm	20	20
齿顶高系数h_a	1.0	1.0
顶隙系数c	0.25	0.25
变位系数x	0.3/0.22	0.4/0.47
中心距s/mm	45	48
端面重合度ε	2.8	3.08
弹性模量E/MPa	2.07×10⁵
剪切模量G/MPa	7.96×10⁴
泊松比ν	0.3
密度ρ/（kg·m^-3）	7.8×10³

宏观参数	策略A1	策略B1	策略C1
法向模数m_n/mm	1.75	1.75	1.75
螺旋角β/（°）	18	18	20
变位系数x₁	0.37	0.38	0.36
变位系数x₂	0.17	0.18	0.16
端面重合度ε	3.14	3.10	3.11

宏观参数	策略A2	策略B2	策略C2
法向模数m_n/mm	2.0	2.0	2.0
螺旋角β/（°）	8	8	10
变位系数x₁	0.34	0.36	0.35
变位系数x₂	0.4	0.42	0.39
端面重合度ε	3.22	3.21	3.19

分析指标	初值	优化	减小量/%
1^st齿轮副啮合传递误差波动/μm	2.05	1.75	14.6
2^nd齿轮副啮合传递误差波动/μm	4.67	2.20	52.9
系统传递误差波动/（m·rad）	0.16	0.12	25.0
轴承座振动位移幅值/μm	4.95	4.35	12.1

分析指标	工况	初值	优化	减小量/%
1^st齿轮副啮合传递误差/μm	工况二	3.10	3.05	1.61
	工况三	4.31	3.93	8.82
	工况四	6.22	5.36	13.83
2^nd齿轮副啮合传递误差/μm	工况二	4.08	3.65	10.54
	工况三	3.57	2.71	24.09
	工况四	18.04	13.34	26.05
系统传递误差/（m·rad）	工况二	0.21	0.15	28.57
	工况三	0.45	0.32	28.89
	工况四	0.61	0.46	24.59
轴承座振动位移幅值/μm	工况二	5.32	5.15	3.20
	工况三	5.73	5.26	8.20
	工况四	6.23	5.78	7.22

Multi⁃objective optimization of macro parameters of helical gear based on NSGA⁃Ⅱ

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