吉林大学学报(工学版) ›› 2021, Vol. 51 ›› Issue (1): 1-26.doi: 10.13229/j.cnki.jdxbgxb20190951

• 综述 •    

游梁式抽油机节能技术综述

刘昕晖1(),李春爽1,陈琳1,2,王昕1,3()   

  1. 1.吉林大学 机械与航空航天工程学院,长春 130022
    2.上海汽车变速器有限公司 新能源驱动系统集成部,上海 201800
    3.多伦多大学 机械与工业工程学院,加拿大 多伦多 M5T 1P7
  • 收稿日期:2019-10-14 出版日期:2021-01-01 发布日期:2021-01-20
  • 通讯作者: 王昕 E-mail:liuxh@jlu.edu.cn;wangxin_jlu@jlu.edu.cn
  • 作者简介:刘昕晖(1962-),男,教授,博士生导师. 研究方向:流体传动与控制. E-mail: liuxh@jlu.edu.cn
  • 基金资助:
    国家自然科学基金项目(51405183)

Review of energy saving technologies for beam pumping units

Xin-hui LIU1(),Chun-shuang LI1,Lin CHEN1,2,Xin WANG1,3()   

  1. 1.School of Mechanical and Aerospace Engineering,Jilin University,Changchun 130022,China
    2.E -propulsion Division,Shanghai Automobile Gear Works,Shanghai 201800,China
    3.School of Mechanical and Industry Engineering,University of Toronto,Toronto M5T 1P7,Canada
  • Received:2019-10-14 Online:2021-01-01 Published:2021-01-20
  • Contact: Xin WANG E-mail:liuxh@jlu.edu.cn;wangxin_jlu@jlu.edu.cn

摘要:

游梁式抽油机是陆上油田中主要的采油装备,其采油能耗占油田总能耗的三分之一,但局限于系统的结构和使用条件,抽油机电动机平均负载率都很低,用电效率平均在30%以下。针对上述问题,科技工作者们提出并尝试了大量新技术、新方法,这些技术改进提高了采油能源利用效率,但也存在局限性和技术风险。作者首先分析了抽油机系统能耗的主要来源,通过对比指出最具节能潜力的是电动机部分。进而对目前公开报导的关于提升电动机用电效率的相关研究进行了分类总结,将相关技术研究主要分为机械传动结构改进、电动机及其控制技术改进、增设节能装置三大方向,并对其中的各种技术方案进行了概括和分析。通过分析和对比,并结合目前海洋石油开采和页岩油气开采的大背景,提出了在传统抽油设备上增设节能装置将是未来一段时间内游梁式抽油机节能的最有效的技术方向,而其中的液压混合动力节能技术是一种优势较为明显的技术方案。

关键词: 油气井工程, 游梁式抽油机, 节能, 液压混合动力, 综述

Abstract:

Beam pumping units are main oil producing equipments in land-based oilfield. Oil producing energy consumption caused by beam pumping unit accounts for one third of the total energy consumption in oilfields. However, due to the structure of the system and operating conditions, the average load rate of pumping unit motor is very low, which is generally below 30%. In order to improve the utilization efficiency of oil recovery energy, many new technologies and methods have been put forward and tried by scientists and technicians, which have got good results; meanwhile, limitations and technical risks exist. Firstly, main sources of energy consumption are analyzed, and it is pointed out through comparison that the motors have the most potential in energy-saving. Then, the researches on improving electric efficiency of motor recently reported in public are classified and summarized. Relevant technical researches can be divided into three categories: (1) Improvement of mechanical transmission structure; (2) improvement of motor and its control technology; (3) adding energy-saving devices. Based on the background of offshore oil exploitation and shale oil and gas exploitation, through summarizing and analyzing various technical schemes, it is proposed that adding energy-saving devices to traditional pumping equipment will be the most effective technical direction for beam pumping units in the future. Among them, hydraulic hybrid energy-saving technology has more obvious advantages.

Key words: oil & gas well-drilling engineering, beam pumping unit, energy saving, hydraulic hybrid, review

中图分类号: 

  • TE933

图1

下偏杠铃游梁复合平衡抽油机"

图2

偏轮式游梁抽油机"

图3

变臂型抽油机"

图4

摆杆式游梁抽油机"

图5

天平式抽油机1-底座;2-导向支架;3-可调配重箱;4-驱动轮架;5-驱动轮;6-增角轮总成;7-驱动带;8-配重绳;9-配重驴头;10-胶带;11-变频永磁同步电机;12-游梁;13-制动器;14-支撑座;15-电动机控制柜;16-支架;17-工作驴头;18-绳夹;19-抽油杆吊绳;20-悬绳器;21-张紧轮;22-导向轮架;23-导向轮;24-抽油杆"

图6

塔架式抽油机"

图7

行星齿轮换向机构1-电动机;2-带传动;3-小齿轮;4-减速器输入轴;5-大齿轮;6-小链轮;7-减速器输出轴;8-链条;9-系杆;10-行星齿轮;11-大链轮;12-行星轴;13-齿轮;14-钢丝绳;15-绞车轮;16-轴;17-齿环滑块;18-地基"

图8

基于液压二次调节技术的抽油机原理图"

图9

气平衡游梁式抽油机1-驴头;2-横梁;3-游梁;4-支架;5-气缸活塞杆;6-连杆;7-气包;8-曲柄;9-底座;10-减速器;11-皮带传动装置;12-电动机;13-刹车"

图10

常规游梁式抽油机的二次调节液压节能系统1-电机;2-液压泵/马达;3-变量泵组件;4-液压蓄能器组件;5-液压蓄能器;6-过滤器;7-油箱;8-常规游梁式抽油机执行机构;9-供油泵;10-控制器"

图11

游梁式抽油机液压辅助动力节能系统机械结构图"

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