吉林大学学报(工学版) ›› 2025, Vol. 55 ›› Issue (9): 2913-2925.doi: 10.13229/j.cnki.jdxbgxb.20240293

• 车辆工程·机械工程 • 上一篇    下一篇

偏心料斗颗粒速度和体积分数分布自相似特性

范建华1(),张亮1,王宏伟1,张磊2,于建群3   

  1. 1.吉林大学 机械与航空航天工程学院,长春 130022
    2.吉林省农业机械研究院 机电技术研究所,长春 130022
    3.吉林大学 生物与农业工程学院,长春 130022
  • 收稿日期:2024-03-22 出版日期:2025-09-01 发布日期:2025-11-14
  • 作者简介:范建华(1988-),男,副教授,博士.研究方向:流固耦合离散元数值模拟.E-mail:jianhua_fan@jlu.edu.cn
  • 基金资助:
    吉林省科技厅重点研发项目(20240303040NC);国家自然科学基金重点项目(52130001)

Self⁃similar characteristics of particle velocity and volume fraction distribution in eccentric hopper

Jian-hua FAN1(),Liang ZHANG1,Hong-wei WANG1,Lei ZHANG2,Jian-qun YU3   

  1. 1.College of Mechanical and Aerospace Engineering,Jilin University,Changchun 130022,China
    2.Institute of Mechanical and Electrical Technology,Jilin Provincial Agricultural Machinery Research Institute,Changchun 130022,China
    3.College of Biological and Agricultural Engineering,Jilin University,Changchun 130022,China
  • Received:2024-03-22 Online:2025-09-01 Published:2025-11-14

摘要:

基于离散元法对颗粒流在重力驱动下通过偏心料斗出口的流动特性进行了数值模拟分析,分别使用偏心量e(料斗中心与出口中心的距离)和s(料斗左侧墙壁与料斗出口左端之间的距离)表征偏心料斗卸料过程,系统研究了出口偏心位置对出口处颗粒速度和体积分数分布的影响。结果表明,针对不同出口尺寸,采用偏心量e表征卸料过程会导致不同的颗粒流动模式,而采用偏心量s时,卸料过程中颗粒流动模式具有相似性。进一步基于偏心量s的分析表明,颗粒速度和体积分数分布具有自相似特征,其归一化轮廓曲线可以用指数函数描述,指数参数决定曲线轮廓的变化趋势,具有明确的物理意义。结合出口偏心位置与质量流量,提出了矩形偏心料斗的颗粒流量预测公式,通过该公式发现,出口在料斗壁面(s=0)相对其他位置具有较高的卸料速度。在微观尺度下,研究料斗卸料过程中的颗粒动力学特征和物理规律,有助于优化料斗结构和颗粒流动,并精确预测卸料流量。

关键词: 农业工程, 颗粒速度分布, 体积分数分布, 颗粒流量预测, 离散元

Abstract:

Based on the discrete element method, the flow characteristics of granular matter through eccentric hopper outlet driven by gravity were numerically investigated. Two different eccentricities e (distance between the center of the hopper and the center of the outlet) and s (distance between the left wall of the hopper and the left end of the hopper outlet) were used to characterize the discharge process of the eccentric hopper, the influence of the eccentricities on the distribution of particle velocity and volume fraction at the orifice was systematically studied. The results show that for different outlet sizes, when the eccentricity e is used to characterize the discharge process, the granular flow exhibits different flow patterns, while the discharge flow patterns are similar when the eccentricity variable s is used. Further, according to the analysis of eccentricity s, the distribution of particle velocity and volume fraction have self-similar characteristics, their normalized contour curves can be well described by the exponential function, and the exponential parameter determines the trend of curve contour change, which has clear physical significance. Combining the profiles of particle velocity and volume fraction, a normalized formula for predicting flow rate of rectangular eccentric hopper is proposed. It is found that it has the maximum discharge rate when the outlet is located at the wall of the hopper (s=0). At the microscopic scale, understanding the dynamic characteristics and physical laws of the particle discharging is helpful to optimize the structure of the hopper and particle flow, as well as accurately predict the discharge rate.

Key words: agricultural engineering, particle velocity distribution, volume fraction distribution, discharge rate prediction, discrete element method

中图分类号: 

  • S126

图1

偏心料斗模型图"

表1

仿真相关参数"

类型参数数值
颗粒参数颗粒数N3 000
颗粒直径d/mm3
颗粒密度ρp/(kg·m-32 500
泊松比ν0.25
剪切模量G/Pa1×108
颗粒接触参数颗粒-颗粒滑动摩擦因数μp,p0.5
颗粒-颗粒滚动摩擦因数μr?p,p0.01
颗粒-颗粒碰撞恢复因数ep,p0.2
颗粒-料斗壁面滑动摩擦因数μp,w0.5
颗粒-料斗壁面滚动摩擦因数μr?p,w0.01
颗粒-料斗壁面碰撞恢复因数ep,w0.2
料斗几何参数宽度L/mm100
出口尺寸D/mm18, 30, 45, 60
高度H/mm300
偏心量e/mm0, 3, 27
偏心量s/mm0, 6, 12, 18, 24, 30

图2

料斗卸料过程与颗粒流动速度分布"

图3

偏心量e和s表征颗粒流动速度矢量图"

图4

颗粒速度与体积分数测量示意图"

图5

偏心量e表征颗粒速度轮廓"

表2

偏心量e的颗粒速度分布与体积分数分布拟合参数"

e/mmεmn
01.2660.390.386
31.2580.390.393
271.3890.390.418

图6

偏心量e表征颗粒体积分数分布"

图7

料斗质量流量(D/d=20)与颗粒-壁滑动摩擦因数、壁厚的关系以及颗粒体积分数指数随Z与μp,w的变化趋势"

图8

偏心量s表征颗粒速度分布"

表3

偏心量s表征颗粒速度轮廓与体积分数轮廓的拟合参数"

s/mmα1α2β1β2ab
0-0.311-0.1301.46210.2780.32
12-0.056-0.0071.31210.3710.42
30-0.0240.0021.26910.3830.41

图9

α1和a与偏心量无量纲参数2s?/L-D之间的关系"

图10

偏心量s表征颗粒体积分数分布"

图11

α2和b随偏心量无量纲参数2s?/L-D的变化"

图12

不同料斗出口的流量比与无量纲2s?/L-D的关系"

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