Journal of Jilin University(Engineering and Technology Edition) ›› 2024, Vol. 54 ›› Issue (12): 3486-3495.doi: 10.13229/j.cnki.jdxbgxb.20230166

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Effect of ultrasonic rolling on fatigue crack propagation behavior of 2024 aluminum alloy

Lei WANG1(),Xiao-peng LIU2,Song ZHOU2,Jin-lan AN3,Hong-jie ZHANG2,Jia-hui CONG2   

  1. 1.College of Mechanical Engineering，Suzhou University of Science and Technology，Suzhou 215009，China
    2.School of Mechatronics Engineering，Shenyang Aerospace University，Shenyang 110136，China
    3.Key Laboratory of Fundamental Science for National Defense of Aeronautical Digital Manufacturing Process，Shenyang Aerospace University，Shenyang 110136，China
  • Received:2023-02-24 Online:2024-12-01 Published:2025-01-24

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Abstract:

The fatigue crack propagation behavior of 2024 aluminum alloy used in aerospace was studied under air and corrosion environment， and the effect of ultrasonic rolling on the fatigue crack propagation behavior was analyzed and compared. The results show that the surface grain of the material is refined by ultrasonic rolling treatment to form a plastic deformation layer with a thickness of 60-70 μm， and the microhardness is increased by 45% compared with the base metal， and the gradient decreases from the surface to the interior of the material. The initial rate of fatigue crack growth was decreased and the growth rate of fatigue crack growth was increased by ultrasonic rolling treatment. Ultrasonic rolling can significantly improve the fatigue performance in both environments， but the improvement is more significant in the air environment， because the saline environment increases the initial crack growth rate and reduces the growth rate of crack growth rate.

Key words: mechanical engineering, 2024 aluminum alloy, ultrasonic rolling, crack propagation

CLC Number: 

  • TG146

Fig.1

Schematic diagram of Ultrasonic surface rolling processing"

Fig.2

Diagram of ultrasonic surface rolling processing equipment"

Fig. 3

Schematic diagram of the size of the fatigue crack propagation specimen"

Fig. 4

Fatigue crack propagation specimen"

Fig.5

Microstructure of USRP-treated/untreated samples"

Fig.6

Microhardness of the surface layer of USRP-treated samples"

Fig.7

The lg（ΔK）-lg（da/dN） curves of USRP-treated/untreated samples"

Table 1

lg c and m values of the Paris formula after crack growth rate fitting"

试样lg cm
USRP-treated-air-8.5433.921
untreated-air-7.0972.895
USRP-treated-3.5%-NaCl-6.4432.574
untreated-3.5%-NaCl-6.3002.548

Table 2

Paris formula of the USRP-treated/untreated samples in air and corrosive environments."

试样lg（da/dN）-lg（ΔK）关系da/dN-ΔK关系
USRP-treated-airlg（da/dN）=-8.543+3.921lg（ΔK）da/dN=2.864×10-9（ΔK）3.921
untreated-airlg（da/dN）=-7.097+2.895lg（ΔK）da/dN=7.998×10-8（ΔK）2.895
USRP-treated-3.5%-NaCllg（da/dN）=-6.443+2.574lg（ΔK）da/dN=3.631×10-7（ΔK）2.574
untreated-3.5%-NaCllg（da/dN）=-6.300+2.548lg（ΔK）da/dN=5.012×10-7（ΔK）2.548

Fig.8

Fatigue-crack sources of the USRP-treated/untreated specimen"

Fig.9

Plastic deformation layer of the USRP-treated specimen"

Fig.10

Early stage of stable expansion zone the USRP-treated/untreated specimen"

Fig.11

Late stage of stable expansion zone of the USRP-treated/untreated specimen"

Fig.12

Final fracture zones of the USRP-treated/untreated specimen in air and corrosive environment"

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