Journal of Jilin University(Engineering and Technology Edition) ›› 2025, Vol. 55 ›› Issue (8): 2570-2578.doi: 10.13229/j.cnki.jdxbgxb.20240501

Previous Articles    

Microstructures and mechanical properties of composite refined and modified ADC12 Al alloy

Dao-you ZHENG1,2(),Yi-fan YANG1,3,Yu-gang CHENG1,3,Kui ZHAO4,Kun WANG1,2,3(),Wen-quan WANG1,2   

  1. 1.College of Optoelectronic Manufacturing,Zhejiang Industry & Trade Vocational College,Wenzhou 325002,China
    2.School of Materials Science and Engineering,Jilin University,Changchun 130022,China
    3.School of Materials Science and Engineering,Lanzhou University of Technology,Lanzhou 730050,China
    4.Wenzhou Ruiming Industrial Co. ,Ltd. ,Wenzhou 325204,China
  • Received:2024-03-11 Online:2025-08-01 Published:2025-11-14
  • Contact: Kun WANG E-mail:zhengdaoyou@zjitc.edu.cn;wangkunccc@zjitc.edu.cn

Abstract:

Al-5Ti-1B (wt.%) master alloy refiner and Al-10Ce (wt.%) master alloy modifier were used to composite refine and modify ADC12 Al alloy. The phase structures, microstructures, distribution characteristics of the second phases, and interfacial bonding characteristics of the Al alloy were analyzed by X-ray diffraction (XRD), optical microscopy (OM), scanning electron microscopy (SEM), and transmission electron microscopy (TEM). The tensile properties and Brinell hardness of the Al alloy were also tested, and the correlation between microstructures and mechanical properties was established. The results showed that the refinement effect of α-Al matrix of ADC12 Al alloy after composite refinement and modification was remarkable, and the eutectic Si transformed from rough long needles to fine round short rods. After adding 0.75%AlTiB-0.75%Ce, the secondary dendrite arm spacing was reduced to11.4 μm, CeCu0.5Si1.5 phase was dispersed in the matrix and CeCu0.5Si1.5 rare earth phase was well boned with Mn4.6Fe0.4Si3 Si-rich phase at the interface. The tensile strength, elongation, and Brinell hardness of the Al alloy are 272.7 MPa, 3.1%, and 87.7 HB, respectively, which were increased by 79.2%, 287.5%, and 11.2% compared with as-received Al alloy. The comprehensive mechanical properties are applicable for die-casting requirements that need high-strength, heat treatment-free cast aluminum alloys, such as for manufacturing automotive engine parts, transmission casings, and similar components.

Key words: metallic materials, ADC12 Al alloy, composite refinement and modification, microstructure, mechanical property

CLC Number: 

  • TG223

Table 1

Chemical composition of ADC12 aluminum alloy (wt.%)"

成分含量成分含量
Si10.33Sn0.015
Cu1.62Mn0.08
Mg0.195Pb0.042
Fe0.631Zn0.863
Ti0.021Al余量
Ni0.018Sn0.015

Table 2

Experimental compositions of combined refinement and modification (wt.%)"

组别Al-5Ti-1B组别Ce
1011.5
20.521.0
30.7530.75
41.040.5
51.550

Fig. 1

XRD analysis of ADC12 Al alloy fabricated by composite refinement and modification"

Fig. 2

Metallographic microstructures of ADC12 Al alloy fabricated by composite refinement and modification"

Fig. 3

Effects of different AlTiB and Ce contents on the secondary dendrite arm spacing of ADC12 Al alloy"

Fig.4

Effects of different AlTiB and Ce contents on the mechanical properties of ADC12 Al alloy"

Fig.5

The fracture morphologies and EDS point scanning analysis results of ADC12 Al alloy"

Fig.6

Dark-field (DF) morphology and EDS-mapping analysis of MnFeSi/CeCuSi interface"

Fig.7

Bright-field (BF) morphologies and selected area electron diffraction (SAED) analysis of MnFeSi/CeCuSi interface"

Fig. 8

High resolution transmission electron microscope (HRTEM) analysis of MnFeSi/CeCuSi interface"

Fig. 9

Dislocation strengthening effect of the second phase"

[1] Atxaga G, Arroyo A, Canflanca B. Hot stamping of aerospace aluminium alloys: automotive technologies for the aeronautics industry[J]. Journal of Manufacturing Processes, 2022, 81: 817-827.
[2] Li S S, Yue X, Li Q Y, et al. Development and applications of aluminum alloys for aerospace industry[J]. Journal of Materials Research and Technology, 2023, 27: 944-983.
[3] Feng M, Wu Q, Xue J, et al. High-pressure-torsion-induced segregation, precipitation and grain refinement of Al-(Si, Mg and Cu) binary alloys[J]. Journal of Materials Science & Technology, 2024, 199: 102-113.
[4] Ulewicz R, Czerwińska K, Pacana A. A rank model of casting non-conformity detection methods in the context of industry 4.0[J]. Materials, 2023, 16(2): 723.
[5] Okayasu M, Ohkura Y, Takeuchi S, et al. A study of the mechanical properties of an Al-Si-Cu alloy (ADC12) produced by various casting processes[J]. Materials Science and Engineering: A, 2012, 543: 185-192.
[6] 周烨, 陈晖, 邹金红, 等. 稀土Ce变质对ADC12铝合金组织及力学性能的影响[J]. 热加工工艺, 2024, 15: 89-93.
Zhou Ye, Chen Hui, Zou Jin-hong, et al. Effects of rare earth ce modification on microstructure and mechanical properties of ADC12 Al alloy[J]. Hot Working Technology, 2024, 15: 89-93.
[7] Okayasu M, Sahara N, Mayama N. Effect of the microstructural characteristics of die-cast ADC12 alloy controlled by Na and Cu on the mechanical properties of the alloy[J]. Materials Science and Engineering: A, 2022, 831: 142120.
[8] 苏云高, 崔振铎, 朱胜利, 等. 用非晶合金细化变质处理A356铝合金的显微组织和力学性能[J]. 机械工程材料, 2017, 41(1): 65-71.
Su Yun-gao, Cui Zhen-duo, Zhu Sheng-li, et al. Microstructures and mechanical properties of A365 aluminum alloys after modificated by adding amorphous alloy[J]. Materials for Mechanical Engineering, 2017, 41(1): 65-71.
[9] Yao Y, Euesden R, Curd M E, et al. Effect of cooling rate on the composition and chemical heterogeneity of quench-induced grain boundary η-phase precipitates in 7xxx aluminium alloys[J]. Acta Materialia, 2024, 262: 119443.
[10] Zou X, Yang Y, Xiong J, et al. Aging behavior, microstructure and mechanical properties of graphene nanoplatelets reinforced ADC12 composites fabricated by ultrasonic assisted casting[J]. Materials Characterization, 2022, 194: 112372.
[11] Zou Y, Yan H, Yu B, et al. Effect of rare earth Yb on microstructure and corrosion resistance of ADC12 aluminum alloy[J]. Intermetallics, 2019, 110: 106487.
[12] Hu X, Jiang F, Ai F, et al. Effects of rare earth Er additions on microstructure development and mechanical properties of die-cast ADC12 aluminum alloy[J]. Journal of Alloys and Compounds, 2012, 538: 21-27.
[13] Gong T, Dong J, Shi Z, et al. Effects of Ce-rich mischmetal on microstructure evolution and mechanical properties of 5182 aluminum alloy[J]. Materials, 2019, 12: 4230.
[14] Xia G, Zhao Q, Ping X. Effect of Al-5Ti-1B-La intermediate alloy on microstructure and mechanical properties of A356.2 aluminum alloy[J]. Journal of Materials Research and Technology, 2024, 30: 1458-1469.
[15] Ghadimi H, Nedjhad S H, Eghbali B. Enhanced grain refinement of cast aluminum alloy by thermal and mechanical treatment of Al-5Ti-B master alloy[J]. Transactions of Nonferrous Metals Society of China, 2013, 23(6): 1563-1569.
[16] 车家宝, 廖敦明, 孙飞, 等. 铝合金铸件凝固过程二次枝晶臂间距模拟计算[J]. 铸造, 2020, 69(4): 382-387.
Che Jia-bao, Liao Dun-ming, Sun Fei, et al. Simulation calculation of secondary dendritic arm spacing during solidification of aluminum alloy casting[J]. Foundry, 2020, 69(4): 382-387.
[17] Li C, Zhou Q, Han M, et al. Effect of rare earth element Er on the microstructure and properties of highly alloyed Al-Zn-Mg-Cu-Zr-Ti alloy[J]. Journal of Alloys and Compounds, 2023, 956: 170248.
[1] Wen-biao GONG,Zi-qi MIAO,Heng CUI,Xiu-ying WANG,Wei LIU. Evolution of thermal cycle, microstructures and mechanical properties of SA516Gr.70 steel prepared by friction stir welding [J]. Journal of Jilin University(Engineering and Technology Edition), 2025, 55(8): 2530-2538.
[2] Jin-guo WANG,Cheng-gang WANG,Tian-shi LU,Jian-dong WANG,Feng LI,Tie-fang CHENG,Rui-fang YAN. Effect of inoculation treatment on thermal conductivity and tensile strength of high carbongray cast iron [J]. Journal of Jilin University(Engineering and Technology Edition), 2025, 55(6): 1940-1947.
[3] Fu-cheng WANG,Xin-rong ZHAO,Jia-bing TIAN,Guo-liang XIE,Li-ming ZHOU. Influence of rice straw ash on compressive properties and microstructure of concrete [J]. Journal of Jilin University(Engineering and Technology Edition), 2024, 54(9): 2620-2630.
[4] Yi LI,Tian-bao LIU,Shao-qiang WANG,Ji-cai LIANG. Effect of soft carbon black on properties of natural rubber-based magnetorheological elastomers [J]. Journal of Jilin University(Engineering and Technology Edition), 2024, 54(6): 1548-1554.
[5] Xiao-bo LIU,Miao YANG,De-kun ZHOU. Microstructure and wear resistance of (Mg2Si+Si)/Al composites [J]. Journal of Jilin University(Engineering and Technology Edition), 2024, 54(4): 938-946.
[6] Jia-cheng FENG,Wen-biao GONG,Chuan JU,Yu-peng LI,Yu-meng SUN,Rui ZHU. Thermal cycle and microstructures characteristic of bobbin tool friction stir welded 2024 aluminum alloy [J]. Journal of Jilin University(Engineering and Technology Edition), 2024, 54(11): 3184-3191.
[7] Ben-tian YU,Yan-xiao LI,Zhan-xu ZHANG,Jun-hui SU,Chao XIE,Kai ZHANG. Effect of different stone powder and content on properties of high ductility engineered cementitious composites [J]. Journal of Jilin University(Engineering and Technology Edition), 2024, 54(10): 2908-2921.
[8] Liang XU,Yu-bo BIAN,Song ZHOU,Jing-hou XIAO. Effect of high temperature immersion on properties of T800 carbon fiber/epoxy resin composites [J]. Journal of Jilin University(Engineering and Technology Edition), 2023, 53(7): 1943-1950.
[9] Gui-shen YU,Xin CHEN,Zi-tao WU,Yi-xiong CHEN,Guan-chen ZHANG. Analysis of microstructure and mechanical properties of probeless friction stir spot welding joint in AA6061⁃T6 aluminum thin plate [J]. Journal of Jilin University(Engineering and Technology Edition), 2023, 53(5): 1338-1344.
[10] Di WU,Wen-hua GENG,Hong-mei LI,Da-qian SUN. Electron backscattered diffraction analysis on interface of aluminum/steel joints produced by plasma arc welding⁃brazing [J]. Journal of Jilin University(Engineering and Technology Edition), 2023, 53(5): 1331-1337.
[11] Chao XIE,Qi-cai WANG,Ben-tian YU,Sheng LI,Xiao-xu LIN,Zhi-ming LU. Determination of elastic modulus by atomic force microscopy and microstructure analysis for polyurethane coating film [J]. Journal of Jilin University(Engineering and Technology Edition), 2023, 53(5): 1322-1330.
[12] Li-li WEI,Ming-yu HU. Meso numerical simulation of alkali aggregate reaction in mortar [J]. Journal of Jilin University(Engineering and Technology Edition), 2023, 53(12): 3501-3507.
[13] Xiao-hong LU,Jin-hui QIAO,Yu ZHOU,Chong MA,Guo-chuan SUI,Zhuo SUN. Research progress of temperature field in friction stir welding [J]. Journal of Jilin University(Engineering and Technology Edition), 2023, 53(1): 1-17.
[14] Shuan-cheng GU,Hong-bin NIE. Analysis of damage model of mortars strengthened with CFRP under ultimate freeze⁃thaw and load [J]. Journal of Jilin University(Engineering and Technology Edition), 2021, 51(6): 2108-2120.
[15] Zhi-jun LI,Hao LIU,Li-peng ZHANG,Zhen-guo LI,Yuan-kai SHAO,Zhi-yang LI. Simulation on influence of microstructure of the wall on deep bed filtration of particulate filter [J]. Journal of Jilin University(Engineering and Technology Edition), 2021, 51(2): 422-434.
Viewed
Full text


Abstract

Cited

  Shared   
  Discussed   
No Suggested Reading articles found!