残膜捡拾打包机的设计与试验

doi:10.13229/j.cnki.jdxbgxb.20210788

Abstract

Abstract:

In order to reduce the secondary pollution during the recovery of residual film in farmland， reduce the cost of storage and transportation of residual film， and realize the standardized management of residual film scrap in farmland， a mechanism for picking up and packing residual film has been designed and developed. The mechanism was mainly composed of transmission system， picking mechanism， scraper type film unloading mechanism， packing mechanism. Through the analysis of the residual film pick-up process and force， the installation angle of the arc nail teeth and the speed range of the pickup roller under the current working conditions were determined； the film scraping process of the scraper type film unloading mechanism was analyzed， and it was clear that the angular velocity range of the scraper film unloading mechanism； the three stages including horizontal conveying， climbing and throwing back formed by the film core of the residual film packing device were studied， the force during the movement was analyzed， it was determined that the main factors contributing to the formation of the film core were the thrust of the subsequent residual film and the frictional guiding force between the steel roller and the residual film. Three factors were taken as test factors： the machine forward speed， pickup roller speed， and steel roller speed. The residual film pick-up rate and the bundle rate were tested by orthogonal experiments. The primary and secondary order of factors affecting the residual film pick-up rate and the bundle rate was obtained as follows： Machine advancement speed>roller speed>baling steel roller speed， under the premise of ensuring the pick-up rate of residual film， the baling rate was maximized. The optimal working parameters of the residual film pick-up baler were determined： The speed of machine advancement was 4 km/h， the speed of the pickup roller was 60 r/min， and the speed of the steel roller was 300 r/min. Taking better working parameters to carry out field verification tests， the residual film pick-up rate and bundle rate were 90.3% and 98.4%， respectively. The residual film pick-up baler ran smoothly and reliably， with low failure rate， and had high use and promotion value.

Key words: agricultural machinery, recycling of residual film, telescopic pick-up, round bale, pack

CLC Number:

S223.5

Xue-jun ZHANG,Shuang HUANG,Zeng-lu SHI,Yong-liang YU,Xin-cheng ZHOU,Wei JIN,Yong CHEN,Jia HONG. Design and test of the remaining film picking and baling machine[J].Journal of Jilin University(Engineering and Technology Edition), 2023, 53(4): 1220-1230.

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参数	数值
整机尺寸/（mm×mm×mm）	3120×2140×2125
配套动力/kW	≥55
捡拾滚筒转速/（r·min^-1）	60
钢辊转速/（r·min^-1）	300

试验号	试验因素				残膜捡拾率/%	成捆率/%
试验号	A	B	C	空列	残膜捡拾率/%	成捆率/%
1	1	1	1	1	86.8	94.5
2	1	2	2	2	87.6	96.4
3	1	3	3	3	86.6	95.1
4	2	1	2	3	88.5	97.8
5	2	2	3	1	89.8	98.1
6	2	3	1	2	89.4	97.2
7	3	1	3	2	81.4	95.6
8	3	2	1	3	84.5	96.4
9	3	3	2	1	82.3	96.2
（k₁）₁	87.000	85.567	86.900	86.300
（k₁）₂	89.233	87.300	86.133	86.133
（k₁）₃	82.733	86.100	85.933	86.533
R₁	6.500	1.733	0.967	0.400
主次顺序：A>B>C
（k₂）₁	95.333	95.967	96.033	96.267
（k₂）₂	97.700	96.967	96.800	96.400
（k₂）₃	96.067	96.167	96.267	96.433
R₂	2.367	1.000	0.767	0.166
主次顺序：A>B>C

指标	方差来源	平方和	自由度	均方	F	显著性
捡拾率	A	65.442	2	32.721	270.421	***
	B	4.729	2	2.365	19.541	**
	C	1.562	2	0.781	6.455
	e	0.242	2	0.121
	总和	71.975	8
成捆率	A	8.807	2	4.404	187.383	***
	B	1.680	2	0.840	35.745	**
	C	0.927	2	0.464	19.723	**
	e	0.047	2	0.024
	总和	11.461	8

试验号及平均值	捡拾率/%	成捆率/%
1	89.1	98.1
2	90.4	98.3
3	91.3	98.8
平均值	90.3	98.4

Design and test of the remaining film picking and baling machine

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