喂入调节式膜杂切碎装置的设计与试验

doi:10.13229/j.cnki.jdxbgxb.20240703

Abstract

Abstract:

In response to the problem of feeding blockage caused by the clustering of membrane debris mixture， this paper designs a membrane debris shredding device with feeding regulation function that meets the palatability requirements of white star flower beetle larvae. By conducting force analysis on the feeding and shredding process of the membrane mixture， the structural and working parameters of the main components were determined. In order to verify the reliability and operational performance of the machinery， a single factor experiment was conducted to determine the reasonable range of values for the feeding roller speed， dynamic and fixed blade clearance， and chopper roller speed. The feeding roller speed， dynamic and fixed blade clearance， and chopper roller speed were used as experimental factors， and the cotton stem shredding length qualification rate， residual film shredding length qualification rate， and power consumption were used as evaluation indicators for a three factor three-level response surface test. A regression model was established to analyze the influence of each factor and its interaction on the operational performance of the machinery， and optimize each factor. The optimization results showed that the optimal operating effect was achieved when the feeding roller speed was 24.8 r/min， the dynamic and fixed blade clearance was 0.4 mm， and the shredding blade roller speed was 256.4 r/min. The optimized results were verified through experiments， and the average qualified rate of cotton stem shredding length was 89.99%， the average qualified rate of residual film shredding length was 90.53%， and the average power consumption was 0.97 kW. The research results can provide reference for the development of film mixed shredding technology.

Key words: agricultural machinery, membrane mixture, feed adjustment, shred

CLC Number:

S225

Jian-hua XIE,Ya-kun DU,Jia ZHANG,Yuan-ze LI,Yong YUE. Design and experiment of feeding adjustable membrane debris shredding device[J].Journal of Jilin University(Engineering and Technology Edition), 2026, 56(1): 275-288.

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编码	因素
编码	喂入压辊转速x₁/（r·min^-1）	动定刀间隙x₂/mm	切碎刀辊转速x₃/（r·min^-1）
-1	20	0.4	250
0	25	0.8	280
1	30	1.2	310

试验序号	X₁	X₂	X₃	棉秆切碎长度合格率Y₁/%	残膜切碎长度合格率Y₂/%	消耗功率Y₃/kW
1	-1	0	-1	84.15	91.65	1.45
2	0	0	0	89.15	88.87	1.28
3	0	0	0	87.67	89.27	1.31
4	1	0	-1	84.49	92.53	1.06
5	0	1	-1	85.31	94.08	1.28
6	1	-1	0	90.02	87.38	1.05
7	-1	-1	0	90.75	87.54	1.14
8	0	0	0	88.53	89.45	1.29
9	0	0	0	88.39	89.35	1.26
10	0	1	1	90.98	86.56	1.72
11	-1	1	0	89.60	87.89	1.32
12	0	-1	-1	89.24	91.12	0.96
13	0	-1	1	91.26	86.29	1.69
14	1	1	0	88.53	90.69	1.24
15	1	0	1	86.15	86.87	1.92
16	0	0	0	88.72	90.81	1.22
17	-1	0	1	88.76	85.28	2.01

指标	方差来源	离差平方和	自由度	均方	F值	P值	显著性
棉秆切碎长度合格率Y₁	模型	72.62	9	8.07	32.09	<0.000 1	**
	X₁	2.07	1	2.07	8.23	0.024 0	*
	X₂	5.87	1	5.87	23.32	0.001 9	**
	X₃	24.36	1	24.36	96.87	<0.000 1	**
	X₁X₂	0.03	1	0.03	0.11	0.744 5
	X₁X₃	2.18	1	2.18	8.65	0.021 7	*
	X₂X₃	3.33	1	3.33	13.24	0.008 3	**
	X₁²	4.54	1	4.54	18.06	0.003 8	**
	X₂²	21.73	1	21.73	86.39	<0.000 1	**
	X₃²	10.33	1	10.33	41.06	0.000 4	**
	残差	1.76	7	0.25
	失拟	0.59	3	0.20	0.67	0.614 3
	误差	1.17	4	0.29
	总和	74.38	16
残膜切碎长度合格率Y₂	模型	91.37	9	10.15	32.04	<0.000 1	**
	X₁	3.26	1	3.26	10.30	0.014 9	*
	X₂	5.93	1	5.93	18.73	0.003 4	**
	X₃	74.30	1	74.30	234.49	<0.000 1	**
	X₁X₂	2.19	1	2.19	6.91	0.033 9	*
	X₁X₃	0.13	1	0.13	0.40	0.548 3
	X₂X₃	1.81	1	1.81	5.71	0.048 2	*
	X₁²	2.71	1	2.71	8.56	0.022 2	*
	X₂²	0.58	1	0.58	1.84	0.216 6
	X₃²	0.47	1	0.47	1.49	0.261 5
	残差	2.22	7	0.32
	失拟	0.04	3	0.01	0.02	0.994 1
	误差	2.18	4	0.54
	总和	93.59	16
消耗功率Y₃	模型	1.42	9	0.158	44.92	<0.000 1	**
	X₁	0.053	1	0.053	15.06	0.006 1	**
	X₂	0.065	1	0.065	18.47	0.003 6	**
	X₃	0.839	1	0.839	239.04	<0.000 1	**
	X₁X₂	0.000	1	0.000	0.007	0.935 1
	X₁X₃	0.023	1	0.023	6.41	0.039 1	*
	X₂X₃	0.021	1	0.021	5.99	0.044 2	*
	X₁²	0.013	1	0.013	3.83	0.091 2
	X₂²	0.084	1	0.084	23.86	0.001 8	**
	X₃²	0.334	1	0.334	95.12	<0.000 1	**
	残差	0.025	7	0.004
	失拟	0.020	3	0.007	5.66	0.063 6
	误差	0.005	4	0.001
	总和	1.44	16

试验号	棉秆切碎长度合格率Y₁/%	残膜切碎长度合格率Y₂/%	消耗功率Y₃/kW
平均值	89.99	90.53	0.97
1	89.94	90.34	0.95
2	90.17	90.54	1.04
3	89.86	90.71	0.92

Design and experiment of feeding adjustable membrane debris shredding device

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