吉林大学学报(工学版) ›› 2013, Vol. 43 ›› Issue (06): 1529-1535.doi: 10.7964/jdxbgxb201306016

• 论文 • 上一篇    下一篇

板材曲面柔性轧制方法

李任君, 李明哲, 薛鹏飞, 蔡中义, 邱宁佳   

  1. 吉林大学 无模成形技术开发中心, 长春 130022
  • 收稿日期:2012-09-26 出版日期:2013-11-01 发布日期:2013-11-01
  • 通讯作者: 李明哲(1951-),男,教授,博士生导师.研究方向:无模成形工艺及设备,塑性加工过程数值模拟.E-mail:limz@jlu.edu.cn E-mail:limz@jlu.edu.cn
  • 作者简介:李任君(1983-),男,博士研究生.研究方向:板料柔性成形.E-mail:120450658@qq.com
  • 基金资助:

    国家自然科学基金项目(51275202).

Method of flexible rolling for surface sheet metal

LI Ren-jun, LI Ming-zhe, XUE Peng-fei, CAI Zhong-yi, QIU Ning-jia   

  1. Dieless Forming Technology Center, Jilin University, Changchun 130022, China
  • Received:2012-09-26 Online:2013-11-01 Published:2013-11-01

RICH HTML

0   

PDF (PC)

360

摘要：

探讨了曲面柔性轧制技术的基本原理、形式及主要成形特点,说明了柔性工作辊曲率半径的计算方法,通过显式动力学有限元手段模拟验证了该方法的正确性,给出了最大轧制压下量变化对轧件横向、纵向曲率的影响。首次开发出曲面柔性轧制装置,并轧制出球形面件、鞍形面件等多种三维曲面件。结果表明:曲面轧制效果良好。实际试验和数值模拟结果都证明曲面柔性轧制方法的可行性及实用性。

关键词: 材料合成与加工工艺, 柔性成形, 多点成形, 曲面轧制, 柔性工作辊

Abstract:

Flexible rolling for surface of sheet metal is a novel method, which combines the traditional rolling technology with the multi-point forming. The curvature of the rigid rolls is adjusted by several control points in the rolling process to meet the requirements of forming forces of different surface work pieces. The three-dimensional (3D) plastic deformation of the surface sheet and the sheet feeding can be achieved by the rolling reductions and the rolls rotation. This article discusses the basic principles, forms and forming characteristics of the surface flexible rolling technology. The formula of work rolls bending radius of the circle is derived. The correctness of the method is verified by simulation of explicit dynamic finite element analysis. The effect of the maximum rolling reduction on rolling horizontal and vertical curvature is given. A surface flexible rolling device is developed for the first time and several 3D surfaces, such as spherical pieces and saddle-shaped pieces, are obtained using this device. The work pieces have good surface rolling effect and the results of the test and simulation prove the feasibility and practicality of the surface flexible rolling method.

Key words: material synthesis and processing technology, flexible forming, multi-point forming, surface rolling, flexible roller

中图分类号: 

  • TG335.12

[1] Li Ming-zhe, Liu Yu-hong, Su Shi-zong, et al. Multi-point forming: a flexible manufacturing method for a 3-d surface sheet[J]. Journal of Materials Processing Technology, 1999,87(1-3): 277-280.

[2] Li M Z, Cai Z Y, Sui Z, et al. Multi-point forming technology for sheet metal[J]. Journal of Materials Processing Technology, 2002, 129(1-3): 333-338.

[3] 李明哲,胡志清,蔡中义,等. 自由曲面工件多点连续成形方法[J]. 机械工程学报, 2007,43(12):155-159. Li Ming-zhe,Hu Zhi-qing,Cai Zhong-yi,et al. Method of multipoint continuous forming for the freeform surface parts[J]. Chinese Journal of Mechanical Engineering, 2007, 43(12): 155-159.

[4] 胡志清,李明哲,龚学鹏. 三维曲面板类件的连续柔性成形技术研究[J]. 塑性工程学报,2008, 15(1):51-54. Hu Zhi-qing, Li Ming-zhe, Gong Xue-peng. The continuous flexible method for forming the three-dimension surface parts[J]. Journal of Plasticity Engineering, 2008, 15(1): 51-54.

[5] Hu Z Q,Li M Z,Cai Z Y, et al. Continuous flexible forming of three-dimensional surface parts using bendable rollers[J]. Materials Science and Engineering A, 2009,499(1-2): 234-237.

[6] Gong Xue-peng, Li Ming-zhe, Lu Qi-peng, et al. Research on continuous multi-point forming method for rotary surface[J]. Journal of Materials Processing Technology, 2012,212(1):227-236.

[7] 周朝晖,蔡中义,李明哲. 多点模具的拉形工艺和数值模拟[J].吉林大学学报:工学版, 2005,35(3):287-291. Zhou Zhao-hui, Cai Zhong-yi, Li Ming-zhe. Stretching process based on multi-point die and its numerical simulation[J]. Journal of Jilin University (Engineering and Technology Edition), 2005, 35(3):287-291.

[8] 陈雪. 基于离散夹钳与多点模具的板材柔性拉形技术研究[D]. 长春:吉林大学材料科学与工程学院,2011. Chen Xue. Research on flexible stretch forming technology for sheet metal based on discrete-gripper and multi-point die[D]. Changchun: College of Materials Science and Engineering,Jilin University, 2011.

[9] 龚学鹏,李明哲,胡志清. 连续多点成形过程中起皱缺陷的有限元分析[J]. 机械工程学报,2010,46(22):31-35. Gong Xue-peng, Li Ming-zhe, Hu Zhi-qing. Finite element analysis on wrinkle during process of continuous multi-point forming[J]. Chinese Journal of Mechanical Engineering, 2010, 46(22): 31-35.
[1] 姜秋月,杨海峰,檀财旺. 22MnB5超高强钢焊接接头强化性能[J]. 吉林大学学报(工学版), 2018, 48(6): 1806-1810.
[2] 胡志清, 颜庭旭, 李洪杰, 吕振华, 廖伟, 刘庚. 深冷处理对铝合金薄板冲剪成形性能的影响[J]. 吉林大学学报(工学版), 2018, 48(5): 1524-1530.
[3] 邱小明, 王银雪, 姚汉伟, 房雪晴, 邢飞. 基于灰色关联的DP1180/DP590异质点焊接头工艺参数优化[J]. 吉林大学学报(工学版), 2018, 48(4): 1147-1152.
[4] 陈俊甫, 管志平, 杨昌海, 牛晓玲, 姜振涛, 宋玉泉. 金属棒试样拉伸和扭转试验应变范围和力学特性对比[J]. 吉林大学学报(工学版), 2018, 48(4): 1153-1160.
[5] 梁晓波, 蔡中义, 高鹏飞. 夹芯复合板柱面成形的数值模拟及试验[J]. 吉林大学学报(工学版), 2018, 48(3): 828-834.
[6] 刘子武, 李剑峰. 叶片材料FV520B再制造熔覆层冲蚀损伤行为及评价[J]. 吉林大学学报(工学版), 2018, 48(3): 835-844.
[7] 刘纯国, 刘伟东, 邓玉山. 多点冲头主动加载路径对薄板拉形的影响[J]. 吉林大学学报(工学版), 2018, 48(1): 221-228.
[8] 付文智, 刘晓东, 王洪波, 闫德俊, 刘晓莉, 李明哲, 董玉其, 曾振华, 刘桂彬. 关于1561铝合金曲面件的多点成形工艺[J]. 吉林大学学报(工学版), 2017, 47(6): 1822-1828.
[9] 张志强, 刘从豪, 何东野, 李湘吉, 李纪萱. 基于性能梯度分布的硼钢热冲压工艺对形状精度的影响[J]. 吉林大学学报(工学版), 2017, 47(6): 1829-1833.
[10] 吕萌萌, 谷诤巍, 徐虹, 李欣. 超高强度防撞梁热冲压成形工艺优化[J]. 吉林大学学报(工学版), 2017, 47(6): 1834-1841.
[11] 王辉, 周杰, 熊煜, 陶亚平, 向荣. 基于逆向工程的复杂曲面冲压件回弹补偿[J]. 吉林大学学报(工学版), 2017, 47(6): 1842-1847.
[12] 王春生, 邹丽, 杨鑫华. 基于邻域粗糙集的铝合金焊接接头疲劳寿命影响因素分析[J]. 吉林大学学报(工学版), 2017, 47(6): 1848-1853.
[13] 邢海燕, 葛桦, 李思岐, 杨文光, 孙晓军. 基于模糊隶属度最大似然估计的焊缝隐性缺陷磁记忆信号识别[J]. 吉林大学学报(工学版), 2017, 47(6): 1854-1860.
[14] 谷晓燕, 刘亚俊, 孙大千, 徐锋, 孟令山, 高帅. S355钢/6005A铝合金瞬间液相扩散连接接头组织与性能[J]. 吉林大学学报(工学版), 2017, 47(5): 1534-1541.
[15] 谷诤巍, 张文学, 吕萌萌, 王伟, 徐虹, 李欣. 宽翼边U型截面不锈钢型材拉弯成形缺陷控制[J]. 吉林大学学报(工学版), 2017, 47(4): 1165-1170.
Viewed
Full text


Abstract

Cited
  Shared   
  Discussed   
No Suggested Reading articles found!
版权所有 © 《吉林大学学报(工学版)》编辑部
地址：长春市人民大街5988号　电话：+86-431-85095297　传真：+86-431-85094074　E-mail: xbgxb@jlu.edu.cn
本系统由北京玛格泰克科技发展有限公司设计开发