吉林大学学报(工学版) ›› 2018, Vol. 48 ›› Issue (4): 1147-1152.doi: 10.13229/j.cnki.jdxbgxb20170501

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Multi-objective optimization of resistance spot welding parameters for DP1180/DP590 using grey relational analysis based Taguchi

QIU Xiao-ming1, WANG Yin-xue1, YAO Han-wei2, FANG Xue-qing3, XING Fei1,4   

  1. 1.College of Materials Science and Engineering, Jilin University, Changchun 130022, China;
    2.Sanyou Automobile Parts Manufacturing Company Limited, Changchun 130033, China;
    3.College of Materials Science and Engineering, Tianjin University, Tianjin 300350,China;
    4.State Key Laboratory of Automotive Simulation and Cortrol,Jilin University, Changchun 130022,China
  • Received:2017-04-11 Online:2018-07-01 Published:2018-07-01

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Abstract: Based on Taguchi orthogonal test, the multi-objective optimization problem of dissimilar thickness DP1180/DP590 resistance spot welding was studied using grey relation analysis. The optimum parameters were derived by considering the responses such as nugget diameter, indentation rate and lower peak load by difference analysis. Analysis of variance (ANOVA) was used to analyze the effects of different parameters on the responses. Based on the results, welding current 9.5 kA, welding time 22 cycles and electrode force 8.48 kN evolved as the optimized parameters. Under the optimized parameters, the nugget diameter, indentation rate and peak load of the spot joint are 6.67 mm, 17.70% and 19.49 kN, respectively. The joint in with the optimized parameters ensures the strength and reduces the indentation rate. The influence degrees of the spot welding parameters on the measuring factors are in the order: welding current, welding time and electrode force.

Key words: materials synthesis and processing technology, gray relational analysis, resistance spot welding, ultra-high strength steel, multi-objective optimization, dissimilar thickness materials

CLC Number: 

  • TG453.9
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