吉林大学学报(工学版) ›› 2018, Vol. 48 ›› Issue (4): 1147-1152.doi: 10.13229/j.cnki.jdxbgxb20170501

Previous Articles     Next Articles

Multi-objective optimization of resistance spot welding parameters for DP1180/DP590 using grey relational analysis based Taguchi

QIU Xiao-ming1, WANG Yin-xue1, YAO Han-wei2, FANG Xue-qing3, XING Fei1,4   

  1. 1.College of Materials Science and Engineering, Jilin University, Changchun 130022, China;
    2.Sanyou Automobile Parts Manufacturing Company Limited, Changchun 130033, China;
    3.College of Materials Science and Engineering, Tianjin University, Tianjin 300350,China;
    4.State Key Laboratory of Automotive Simulation and Cortrol,Jilin University, Changchun 130022,China
  • Received:2017-04-11 Online:2018-07-01 Published:2018-07-01

RICH HTML

0   

PDF (PC)

308

Abstract: Based on Taguchi orthogonal test, the multi-objective optimization problem of dissimilar thickness DP1180/DP590 resistance spot welding was studied using grey relation analysis. The optimum parameters were derived by considering the responses such as nugget diameter, indentation rate and lower peak load by difference analysis. Analysis of variance (ANOVA) was used to analyze the effects of different parameters on the responses. Based on the results, welding current 9.5 kA, welding time 22 cycles and electrode force 8.48 kN evolved as the optimized parameters. Under the optimized parameters, the nugget diameter, indentation rate and peak load of the spot joint are 6.67 mm, 17.70% and 19.49 kN, respectively. The joint in with the optimized parameters ensures the strength and reduces the indentation rate. The influence degrees of the spot welding parameters on the measuring factors are in the order: welding current, welding time and electrode force.

Key words: materials synthesis and processing technology, gray relational analysis, resistance spot welding, ultra-high strength steel, multi-objective optimization, dissimilar thickness materials

CLC Number: 

  • TG453.9
[1] Schimek M, Springer A, Kaierle S, et al.Laser-welded dissimilar steel-aluminum seams for automotive lightweight construction[J]. Physics Procedia, 2012, 39:43-50.
[2] Zhang W H, Sun D Q, Han L J, et al.Interfacial microstructure and mechanical property of resistance spot welded joint of high strength steel and aluminum alloy with 4047 AlSi12 interlayer[J]. Material and Design, 2014,57(5):186-194.
[3] Park K, Nishiyama M, Nakada N, et al.Effect of the martensite distribution on the strain hardening and ductile fracture behaviors in dual-phase steel[J]. Materials Science and Engineering A, 2014,604(7):135-141.
[4] Ghassemi-armaki H, Maab R, Bhat S P, et al. Deformation response of ferrite and martensite in a dual-phase steel[J]. Acta Materialia, 2014,62(1):197-211.
[5] Hernandez V H B, Kuntz M L, Khan M I, et al. Influence of microstructure and weld size on the mechanical behavior of dissimilar AHSS resistance spot welds[J]. Science and Technology of Welding and Joining, 2008,13(8):769-776.
[6] Pouranvari M, Marashi S P H, Mousavizadeh S M. Failure mode transition and mechanical properties of similar and dissimilar resistance spot welds of DP600 and low carbon steels[J]. Science and Technology of Welding and Joining, 2013,15(7):625-631.
[7] Safanama D S, Marashi S P H, Pouranvari M. Similar and dissimilar resistance spot welding of martensite advanced high strength steel and low carbon steel: metallurgical characteristics and failure mode transition[J]. Science and Technology of Welding and Joining, 2012,17(4):288-294.
[8] Pouranvari M, Marashi S P H. Similar and dissimilar RSW of low carbon and austenitic stainless steels: effect of weld microstructure and hardness profile on failure mode[J]. Materials Science and Technology, 2013,25(12):1411-1416.
[9] Ghosh N, Pal P K, Nandi G.Parametric optimization of MIG welding on 316L austenitic stainless steel by grey-based Taguchi method[J]. Procedia Technology, 2016,25:1038-1048.
[10] Tarng Y S, Juang S C, Chang C H.The use of grey-based Taguchi methods to determine submerged arc welding process parameters in hardfacing[J]. Journal of Materials Processing Technology, 2002,128(1-3):1-6.
[11] Tamrin K F, Nukman Y, Sheikh N A, et al.Determination of optimum parameters using grey relational analysis for multi-performance characteristics in CO2 laser joining of dissimilar materials[J]. Optics and Lasers in Engineering,2014,57(57):40-47.
[12] Plaine A H, Gonzaiez A R, Suhuddin U F H, et al. The optimization of friction spot welding process parameters in AA6181-T4 and Ti6Al4V dissimilar joints[J]. Materials &Design, 2015,83:36-41.
[13] Zhang H Q, Qiu X M, Bai Y, et al.Resistance spot welding macro characteristics of the dissimilar thickness dual phase steel[J]. Materials and Design, 2014,63(21):151-158.
[14] Wan X D, Wang Y X, Zhao D W.Grey relational and neural network approach for multi-objective optimization in small scale resistance spot welding of titanium alloy[J]. Journal of Mechanical Science and Technology, 2016,30(6):2675-2682.
[15] JIS Z3139-1978. Specimen dimensions and procedure for cross tension testing resistance spot and embossed projection welded joints[S].
[16] Pouranvari M, Marashi S P H. Factors affecting mechanical properties of resistance spot welds[J]. Material Science and Technology, 2010,26(9):1137-1144.
[17] 何为, 薛卫东, 唐斌. 优化试验设计方法及数据分析[M]. 北京: 化学工业出版社, 2012.
[1] JIANG Qiu-yue,YANG Hai-feng,TAN Cai-wang. Strengthening properties of welded joints of 22MnB5 super high strength steel [J]. Journal of Jilin University(Engineering and Technology Edition), 2018, 48(6): 1806-1810.
[2] HU Zhi-qing, YAN Ting-xu, LI Hong-jie, LYU Zhen-hua, LIAO Wei, LIU Geng. Effect of cryogenic treatment on punch-shearing performance of aluminum alloy sheet [J]. Journal of Jilin University(Engineering and Technology Edition), 2018, 48(5): 1524-1530.
[3] CHEN Jun-fu, GUAN Zhi-ping, YANG Chang-hai, NIU Xiao-ling, JIANG Zhen-tao, Song Yu-quan. Comparison of strain ranges and mechanical properties of metal rods under tension and torsion tests [J]. 吉林大学学报(工学版), 2018, 48(4): 1153-1160.
[4] LIANG Xiao-bo, CAI Zhong-yi, GAO Peng-fei. Numerical simulation and experiment of cylindrical forming of sandwich composite panel [J]. 吉林大学学报(工学版), 2018, 48(3): 828-834.
[5] LIU Zi-wu, LI Jian-feng. Erosion damage and evaluation of remanufacturing cladding layer for impeller metals FV520B [J]. 吉林大学学报(工学版), 2018, 48(3): 835-844.
[6] WANG Deng-feng, ZHANG Shuai, WANG Yong, CHEN Hui. Optimization design of assembled wheel based on performance of fatigue and 13° impact [J]. 吉林大学学报(工学版), 2018, 48(1): 44-56.
[7] LIU Chun-guo, LIU Wei-dong, DENG Yu-shan. Effect of multi-point punch active loading path on the stretch-forming of sheet [J]. 吉林大学学报(工学版), 2018, 48(1): 221-228.
[8] LYU Meng-meng, GU Zheng-wei, XU Hong, LI Xin. Process optimization of hot stamping for anti-collision beam with ultra high strength [J]. 吉林大学学报(工学版), 2017, 47(6): 1834-1841.
[9] XING Hai-yan, GE Hua, LI Si-qi, YANG Wen-guang, SUN Xiao-jun. Hidden defect metal magnetic memory identification for welded joints based on fuzzy membership and maximum likelihood estimation [J]. 吉林大学学报(工学版), 2017, 47(6): 1854-1860.
[10] YU Fan-hua, LIU Ren-yun, ZHANG Yi-min, ZHANG Xiao-li, SUN Qiu-cheng. Swarm intelligence algorithm of dynamic reliability-based robust optimization design of mechanic components [J]. 吉林大学学报(工学版), 2017, 47(6): 1903-1908.
[11] ZHOU Fang, SONG Chuan-xue, LIANG Tian-wei, XIAO Feng. Parameter matching of on-board hybrid energy storage system using NSGA-II algorithm [J]. 吉林大学学报(工学版), 2017, 47(5): 1336-1343.
[12] GU Xiao-yan, LIU Ya-jun, SUN Da-qian, XU Feng, MENG Ling-shan, GAO Shuai. Microstructures and mechanical properties of transient liquid phase diffusion bonded S355 steel/6005A aluminum alloy joint [J]. 吉林大学学报(工学版), 2017, 47(5): 1534-1541.
[13] LIU Ying, ZHANG Kai, YU Xiang-jun. Multi-objective optimization of hydrostatic bearing of hollow shaft based on surrogate model [J]. 吉林大学学报(工学版), 2017, 47(4): 1130-1137.
[14] GU Zheng-wei, ZHANG Wen-xue, LYU Meng-meng, WANG Wei, XU Hong, LI Xin. Stretch bending defect control of U-section stainless steel profile with wide flange [J]. 吉林大学学报(工学版), 2017, 47(4): 1165-1170.
[15] GU Zheng-wei, LYU Meng-meng, ZHANG Wen-xue, LEI Jiao-jiao, XU Hong. Stamping of front-end three-dimensional skin of China electric multiple units [J]. 吉林大学学报(工学版), 2017, 47(3): 869-875.
Viewed
Full text


Abstract

Cited
  Shared   
  Discussed   
[1] LIU Song-shan, WANG Qing-nian, WANG Wei-hua, LIN Xin. Influence of inertial mass on damping and amplitude-frequency characteristic of regenerative suspension[J]. 吉林大学学报(工学版), 2013, 43(03): 557 -563 .
[2] CHU Liang, WANG Yan-bo, QI Fu-wei, ZHANG Yong-sheng. Control method of inlet valves for brake pressure fine regulation[J]. 吉林大学学报(工学版), 2013, 43(03): 564 -570 .
[3] LI Jing, WANG Zi-han, YU Chun-xian, HAN Zuo-yue, SUN Bo-hua. Design of control system to follow vehicle state with HIL test beach[J]. 吉林大学学报(工学版), 2013, 43(03): 577 -583 .
[4] ZHU Jian-feng, LIN Yi, CHEN Xiao-kai, SHI Guo-biao. Structural topology optimization based design of automotive transmission housing structure[J]. 吉林大学学报(工学版), 2013, 43(03): 584 -589 .
[5] HU Xing-jun, LI Teng-fei, WANG Jing-yu, YANG Bo, GUO Peng, LIAO Lei. Numerical simulation of the influence of rear-end panels on the wake flow field of a heavy-duty truck[J]. 吉林大学学报(工学版), 2013, 43(03): 595 -601 .
[6] WANG Tong-jian, CHEN Jin-shi, ZHAO Feng, ZHAO Qing-bo, LIU Xin-hui, YUAN Hua-shan. Mechanical-hydraulic co-simulation and experiment of full hydraulic steering systems[J]. 吉林大学学报(工学版), 2013, 43(03): 607 -612 .
[7] ZHANG Chun-qin, JIANG Gui-yan, WU Zheng-yan. Factors influencing motor vehicle travel departure time choice behavior[J]. 吉林大学学报(工学版), 2013, 43(03): 626 -632 .
[8] MA Wan-jing, XIE Han-zhou. Integrated control of main-signal and pre-signal on approach of intersection with double stop line[J]. 吉林大学学报(工学版), 2013, 43(03): 633 -639 .
[9] YU De-xin, TONG Qian, YANG Zhao-sheng, GAO Peng. Forecast model of emergency traffic evacuation time under major disaster[J]. 吉林大学学报(工学版), 2013, 43(03): 654 -658 .
[10] XIAO Yun, LEI Jun-qing, ZHANG Kun, LI Zhong-san. Fatigue stiffness degradation of prestressed concrete beam under multilevel amplitude cycle loading[J]. 吉林大学学报(工学版), 2013, 43(03): 665 -670 .
Copyright © Journal of Jilin University(Engineering and Technology Edition), All Rights Reserved.
Tel: +86-431-85095297　Fax: +86-431-85094074　E-mail: xbgxb@jlu.edu.cn
Powered by Beijing Magtech Co. Ltd