Journal of Jilin University(Engineering and Technology Edition) ›› 2019, Vol. 49 ›› Issue (4): 1203-1211.doi: 10.13229/j.cnki.jdxbgxb20180105

Previous Articles    

Temperature field and experiment of hydrostatic bearing oil film based on hot oil carrying

Yan-qin ZHANG1,2(),Ya-nan FENG1,Peng-rui KONG1,Xiao-dong YU1,Xiang-bin KONG1   

  1. 1. College of Mechanical and Power Engineering, Harbin University of Science and Technology, Harbin 150080, China
    2. College of Mechanical Engineering, Nanjing Institute of Technology, Nanjing 211167, China
  • Received:2018-02-11 Online:2019-07-01 Published:2019-07-16

Abstract:

For clarifying the heat generation mechanism of hydrostatic bearing oil film accurately, a calculation method of the oil film temperature is proposed, which considered the influence of hot-oil-carrying(HOC) . The factor of HOC was defined and deduced, and the occurring conditions was determined theoretically when the phenomenon of HOC appears. The temperature rise equation of lube feeding under the influence was established. The finite volume method was used to simulate the temperature field of the film. The temperature rise curves of oil film under different working conditions was obtained, which were in good agreement with the experimental results. The results show that, for this structure bearings, the phenomenon doesn't appear under any load condition when the rotating speed is less than 10 r/min. When the rotating speed is greater than 60r / min, the phenomenon occurs in the entire load range, from 0 t to 32 t. The temperature rise of the film is aggravated, while the phonmenon of HOC occurs, and the rotation speed affects the temperature rise more than the load does.

Key words: mechanic design, hydrostatic bearing, hot oil carrying, temperature field, fan ring cavity

CLC Number: 

  • TH122

Fig.1

Schematic diagram of hot oil carrying of oil pad"

Fig.2

Size of single oil pad"

Fig.3

Single oil film model"

Fig.4

Oil film mesh"

Table 1

Theoretical value of hot oil carrying factor"

载荷

/t

转速/( r·min-1)
4 10 20 30 40 50 60
0 0.0 0.0 30.2 47.3 57.7 64.7 69.7
4 0.0 0.0 10.8 30.2 42.6 51.3 57.7
8 0.0 0.0 0.0 16.6 30.2 40.0 47.3
12 0.0 0.0 0.0 5.6 19.7 30.2 38.2
16 0.0 0.0 0.0 0.0 10.8 21.7 30.2
20 0.0 0.0 0.0 0.0 3.2 14.2 23.0
24 0.0 0.0 0.0 0.0 0.0 7.6 16.6
28 0.0 0.0 0.0 0.0 0.0 1.8 10.8
32 0.0 0.0 0.0 0.0 0.0 0.0 5.6

Fig.5

Location diagram of line1"

Fig.6

Temperature rise in 0 t and 4 r/min"

Fig.7

Temperature rise in 32 t and 4 r/min"

Fig.8

Temperature rise in 0 t and 60 r/min"

Fig.9

Temperature rise in 32 t and 60 r/min"

Fig.10

Maximum temperature rise on line1 under 4 r/min"

Fig.11

Maximum temperature rise on line1 under 60 r/min"

Fig.12

Temperature rise curve under different rotating speeds and load of 0 t"

Fig.13

Temperature rise curve under different rotating speeds and load of 16 t"

Fig.14

QI?205 experimental bench equipment"

Fig.15

Fan ring cavity static pressure guide"

Fig.16

Temperature sensor layout scheme"

Fig.17

Multi?channel digital instrument"

Fig.18

Temperature rise curve under rotating speed of 4 r/min"

Fig.19

Temperature rise curve under rotating speed of 60 r/min"

Fig.20

Temperature rise curve under load of 0 t"

Fig.21

Temperature rise curve under load of 8 t"

1 杜威 . 重型龙门数控机床静压导轨的热特性研究[D]. 北京: 北京工业大学机械工程与应用电子工程学院, 2013.
Du Wei . The thermal characteristic research of heavy-duty gantry cnc machine tool’ hydrostatic guideway[D]. Beijing: College of Mechanical Engineering and Applied Electronics Technology, Beijing University of Technology, 2013.
2 陈玲, 黄智, 衡凤琴, 等 . 大型车铣磨复合机床静压转台油膜热特性分析及其优化研究[J]. 机床与液压, 2016, 44(19): 109-114.
Chen Ling , Huang Zhi , Heng Feng-qin , et al . Thermal characteristics analysis and optimization study of hydrostatic rotary table oil film for large lathe milling and grinder compound machine tool[J]. Machine Tool & Hydraulics, 2016, 44(19): 109-114.
3 Nelias D , Antaluca E , Boucly V . Rolling of an elastic ellipsoid upon an elastic-plastic flat[J]. Journal of Tribology, 2007, 129(4): 791-800.
4 Kim S , Cho J W . Thermal characteristic analysis of a high-precision centerless grinding machine for machining ferrules[J]. International Journal of Precision Engineering and Manufacturing, 2007, 8(1): 32-39.
5 Johansen P , Roemer D B , Pedersen H C , et al . Analytical thermal field theory applicable to oil hydraulic fluid film lubrication[C]∥Proceedings of the ASME/BATH Symposium on Fluid Power and Motion Control, Bath, England, 2014:1-8.
6 彭育志, 明越, 肖金生, 等 . 活性炭/沸石层状床氢气纯化穿透曲线热效应[J]. 工程热物理学报, 2016, 37(7): 1511-1518.
Peng Yu-zhi , Ming Yue , Xiao Jin-sheng , et al . Thermal effects on hydrogen purification breakthrough curves of activated carbon/zeolite layered bed[J]. Journal of Engineering Thermophysics, 2016, 37(7): 1511-1518.
7 孟曙光, 熊万里, 王少力, 等 . 小孔节流深浅腔动静压轴承承载特性解析研究[J]. 机械工程学报, 2015, 51(22): 191-201.
Meng Shu-guang , Xiong Wan-li , Wang Shao-li , et al . Analytical research on characteristics of deep-shallow journal bearings with orifice restrictors[J]. Journal of Mechanical Engineering, 2015, 51(22): 191-201.
8 于晓东, 耿磊, 郑小军, 等 . 恒流环形腔多油垫静压推力轴承油膜刚度特性[J]. 哈尔滨工程大学学报, 2017, 38(12):1-6.
Yu Xiao-dong , Geng Lei , Deng Xiao-jun , et al . Oil film stiffness characteristics of constant fluid hydrostatic thrust bearing with annular cavity multi-pads[J]. Journal of Harbin Engineering University, 2017, 38(12):1-6.
9 于晓东, 高春丽, 邱志新, 等 . 高速重载静压推力轴承润滑性能研究[J].中国机械工程, 2013, 24(23): 3230-3234.
Yu Xiao-dong , Gao Chun-li , Qiu Zhi-xin , et al . Research on lubrication performance of high-speed heavy-duty hydrostatic thrust bearings[J]. China Mechanical Engineering, 2013, 24(23): 3230-3234.
10 于晓东, 孙丹丹, 吴晓刚, 等 . 环形腔多油垫静压推力轴承膜厚高速重载特性[J]. 推进技术, 2016, 37(7): 1350-1355.
Yu Xiao-dong , Sun Dan-dan , Wu Xiao-gang , et al . High speed and heavy load characteristic on oil film thickness of annular recess multi-pad hydrostatic thrust bearing[J]. Journal of Propulsion Technology, 2016, 37(7): 1350-1355.
11 谢方伟, 侯友夫, 张立强, 等 . 液粘传动变形界面间油膜温度场实验研究[J]. 中南大学学报, 2015, 34(11): 1733-1737.
Xie Fang-wei , Hou You-fu , Zhang Li-qiang , et al . Experimental research on oil film temperature field of hydro-viscous drive between deformed interfaces[J]. Journal of Central South University, 2015, 34(11): 1733-1737.
12 Zhang Yan-qin , Fan Li-guo , Yu Xiao-dong , et al . Simulation and experimental analysis on supporting characteristics of multiple oil pad hydrostatic bearing disk[J]. Journal of Hydrodynamics, 2013, 25(2): 236-241.
13 Zhang Yan-qin , Fan Li-guo , Chen Yao . Simulation and experimental study of lubrication characteristics of vertical hydrostatic guide rail[J]. High Technology Letters, 2014, 20(3): 315-320.
14 Zhang Yan-qin , Fan Li-guo . Simulation and experimental analysis of influence of inlet flow on heavy hydrostatic bearing temperature field[J]. Asian Journal of Chemistry, 2014, 26(17): 5478-5482.
15 张艳芹 . 重型静压推力轴承综合物理场研究[D]. 哈尔滨:哈尔滨理工大学机械动力工程学院, 2009.
Zhang Yan-qin . Integrated physical field research of heavy hydrostatic thrust bearing[D]. Harbin: School of Mechanical and Power Engineering, Harbin University of Science and Technology, 2009.
16 李海宁, 张晓青, 李奎, 等 . 动磁直线压缩机气体轴承特性的CFD模拟[J]. 工程热物理学报, 2013, 34(6): 1026-1030.
Li Hai-ning , Zhang Xiao-qing , Li Kui , et al . CFD simulation of gas bearing characteristic for a moving-magnet linear compressor[J]. Journal of Engineering Hermophysics, 2013, 34(6): 1026-1030.
17 Yadav S K , Sharma S C . Performance of hydrostatic tilted thrust pad bearings of various recess shapes operating with non-Newtonian lubricant[J]. Finite Elements in Analysis and Design, 2014, 87: 43-55.
[1] Yu⁃peng LI,Da⁃qian SUN,Wen⁃biao GONG. Temperature fields in bobbin⁃tool friction stir welding for 6082⁃T6 aluminum alloy sheet [J]. Journal of Jilin University(Engineering and Technology Edition), 2019, 49(3): 836-841.
[2] LIU Zhi-feng, ZHAO Dai-hong, WANG Yu-mo, HUN Lian-ming, ZHAO Yong-sheng, DONG Xiang-min. Relationship between bearing capacity of heavy machine hydrostatic rotary table and temperature field distribution of oil pad [J]. 吉林大学学报(工学版), 2018, 48(3): 773-780.
[3] LIU Ying, ZHANG Kai, YU Xiang-jun. Multi-objective optimization of hydrostatic bearing of hollow shaft based on surrogate model [J]. 吉林大学学报(工学版), 2017, 47(4): 1130-1137.
[4] WANG Guo-lin, SUN Yan-tian, LIANG Chen, YANG Jian, ZHOU Hai-chao. Contour design of radial tire based on full stress theory [J]. 吉林大学学报(工学版), 2017, 47(2): 365-372.
[5] SHAO Qing, XU Tao, XU Cong-zhan, GUO Hao-tian, GUO Gui-kai, ZHANG Hai-bo. Simulation of angular contact ball bearing characteristics with PEEK cage [J]. 吉林大学学报(工学版), 2017, 47(1): 163-168.
[6] JIANG Feng-guo, ZHAO Jing-lu, ZHENG Zhong-yuan. Reliability analysis of steel columns exposed to fire by load and resistance factor design [J]. 吉林大学学报(工学版), 2014, 44(4): 978-984.
[7] SHI Dong-yong, YING Liang, HU Ping, SHEN Guo-zhe, WU Wen-hua, JIANG Da-xin. Numerical simulation of 3D temperature field in hot forming of high strength steel [J]. 吉林大学学报(工学版), 2014, 44(4): 946-952.
[8] CHEN Yan-hong, WU Wei-jing, LIU Hong-wei, SHEN Shuai, LI Ce-yuan, GENG Huan-liang. Thermal characteristics of battery for pure electric vehicles [J]. 吉林大学学报(工学版), 2014, 44(4): 925-932.
[9] JIANG Feng-guo, ZHAO Jing-lu. Reliability analysis of reinforced concrete member under fire load [J]. 吉林大学学报(工学版), 2013, 43(06): 1500-1503.
[10] YUAN Zhe, MA Wen-xing, LIU Chun-bao, LIU Hao. Temperature field analysis of the open-type hydrodynamic retarder of heavy vehicle [J]. 吉林大学学报(工学版), 2013, 43(05): 1271-1275.
[11] KOU Shu-Qing, WANG Jin-Wei, ZHAO Yong, YANG Shen-Hua. Numerical simulation of pulsed laser processing conrod fracture splitting notch [J]. 吉林大学学报(工学版), 2010, 40(05): 1256-1261.
[12] LI Yong-qiang, ZHAO He, ZHAO Xi-hua, ZHANG Wei-hua. Numerical simulation of RSW temperature field during mild steel LB-RSW [J]. 吉林大学学报(工学版), 2010, 40(03): 709-0713.
[13] Li Rui; Ma Hong-an; Han Qi-gang;Ren Guo-zhong;Yin Bin-hua; Liu Wan-qiang;Jia Xiao-peng . Analysis of temperature field in diamond synthetic chamber based on ANSYS [J]. 吉林大学学报(工学版), 2008, 38(03): 535-0538.
[14] Feng Wei, Wu Zhi-jun, Deng Jun, Li Li-guang . Numerical simulation of temperature field in controllable active
thermoatmosphere combustor
[J]. 吉林大学学报(工学版), 2007, 37(03): 513-0517.
[15] Deng Jun,Wu Zhi-jun,Li Li-guang,Huang Cheng-jie,Feng Wei . Development of experimental system of novel controllable
active thermoatmosphere combustor
[J]. 吉林大学学报(工学版), 2007, 37(02): 307-0312.
Viewed
Full text


Abstract

Cited

  Shared   
  Discussed   
No Suggested Reading articles found!