吉林大学学报(工学版) ›› 2023, Vol. 53 ›› Issue (1): 18-30.doi: 10.13229/j.cnki.jdxbgxb20220600

• 综述 • 上一篇    下一篇

碳纤维增强热塑性复合材料研究进展

邓海1,2,3(),王超3,杨京浩4,王利忠3,王明辉4,李志刚4()   

  1. 1.中南大学 交通运输工程学院，长沙 410075
    2.中南大学 轨道交通安全教育部重点实验室，长沙 410075
    3.中车长春轨道客车股份有限公司 国家轨道客车工程研究中心，长春 130062
    4.吉林大学 材料科学与工程学院，长春 130022
  • 收稿日期:2022-05-18 出版日期:2023-01-01 发布日期:2023-07-23
  • 通讯作者: 李志刚 E-mail:denghai@cccar.com.cn;lzg@jlu.edu.cn
  • 作者简介:邓海（1973-），男，教授级高级工程师. 研究方向：轨道交通，复合材料应用. E-mail：denghai@cccar.com.cn
  • 基金资助:
    国家重点研发计划项目(2020YFF0304103);吉林省重大科技专项项目(20210301004GX)

Research progress of carbon fiber reinforced thermoplastic composites

Hai DENG1,2,3(),Chao WANG3,Jing-hao YANG4,Li-zhong WANG3,Ming-hui WANG4,Zhi-gang LI4()   

  1. 1.Key Laboratory of Traffic Safety on Track，Ministry of Education，Central South University，Changsha 410075
    2.School of Traffic & Transportation Engineering，Central South University，Changsha 410075，China
    3.National Railway Vehicle Engineering Research Center，CRRC Changchun Railway Vehicles Co. ，Ltd. ，Changchun 130062，China
    4.College of Material Science and Engineering，Jilin University，Changchun 130022，China
  • Received:2022-05-18 Online:2023-01-01 Published:2023-07-23
  • Contact: Zhi-gang LI E-mail:denghai@cccar.com.cn;lzg@jlu.edu.cn

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摘要：

系统介绍了碳纤维增强热塑性复合材料的研究进展，包括界面改性（物理改性和化学改性）、结构设计（仿生结构、三维编织结构和机械结构）和成型工艺（树脂传递模塑成型、自动铺放成型、长纤维增强热塑性树脂成型工艺、热压成型和3D打印成型）。最后，介绍了碳纤维增强热塑性复合材料在运载行业的应用和发展情况，并对其未来发展情况进行了展望。

关键词: 碳纤维, 热塑性树脂, 界面改性, 结构设计, 成型工艺

Abstract:

The research progress of carbon fiber-reinforced thermoplastic composites was introduced systematically， including interface modification （physical modification and chemical modification）， structural design （biomimetic structure， three-dimensional woven structure and mechanical structure） and molding process （resin transfer molding， automated fiber placement， long fiber reinforced thermoplastics，hot press and 3D printing）. Finally， the application and development of carbon fiber reinforced thermoplastic composites was introduced in the transportation industry， and looks forward to the future development.

Key words: carbon fibers, thermoplastic resin, interface modification, structural design, processing technology

中图分类号: 

  • TB332

图1

不同等离子体扫描速率下CFs表面的SEM图像［7］"

图2

使用苯氧基反应性树脂改善 pCF 和 PA6 之间的表面的示意图［14］"

图3

螳螂虾螯棒及其结构示意图［20］"

图4

三维编织技术［22］"

图5

碳纤维与热塑性长丝Z向针刺［23］"

图6

圆顶内芯夹芯板［25］"

图7

不同的表层和内芯连接方法［26］"

图8

RTM成型工艺［36］"

图9

自动铺放技术［40］"

图10

LFT成型工艺示意图［42］"

图11

模压成型工艺［36］"

图12

层合板制造工艺［47］"

图13

AM预成型件制造高性能模制复合材料的示意图［54］"

图14

碳纤维增强树脂基复合材料对汽车的减重［59］"

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