Journal of Jilin University(Engineering and Technology Edition) ›› 2024, Vol. 54 ›› Issue (10): 3077-3084.doi: 10.13229/j.cnki.jdxbgxb.20221595

Previous Articles    

Mechanical properties of a bionic buffer structure of a lander based on additive manufacturing

Zheng-lei YU1(),Qing CAO1,Jun-dong ZAHNG1,Peng-wei SHA1,Jing-fu JIN2(),Wan-zhen WEI1,Ping LIANG1,Zhi-hui ZHANG1   

  1. 1.Key Laboratory of Bionic Engineering,Ministry of Education,Jilin University,Changchun 130022,China
    2.College of Biological and Agricultural Engineering,Jilin University,Changchun 130022,China
  • Received:2022-12-13 Online:2024-10-01 Published:2024-11-22
  • Contact: Jing-fu JIN E-mail:zlyu@jlu.edu.cn;jinjingfu@jlu.edu.cn

Abstract:

In order to meet the energy absorption requirement of the landing buffer, this paper starts with the buffer filling material of the buffer, draws lessons from the Kelvin structure and spiral structure, and uses the engineering bionic principle to design and establish two kinds of structure models: footballene bionic structure and multi-helix bionic structure. Considering the requirement of energy absorption and reuse of the buffer structure of the lander, the biomimetic structure samples were prepared by NiTi alloy with shape memory effect and were made by additive manufacturing technology. The mechanical properties, energy absorption ability and recoverability of the samples were analyzed and verified by simulation and experiments. The results show that the accuracy of the numerical simulation is verified by comparing the force-displacement curves of the simulation test and the isometric static pressure test, in which the multi-helix bionic structure has better mechanical properties, and its maximum energy absorption is 3 096.23 J; the recovery rates of the two structures are as high as 98.02% and 97.12%, respectively, and the recovery rate of footballene bionic structure is slightly higher. In this study, the bionic buffer structure of the leg lander is prepared by the method of adding materials, which provides a reference for the bionic design of the buffer structure of the lander.

Key words: engineering bionics, buffer structure, numerical simulation, additive manufacturing, bionic design

CLC Number: 

  • TB17

Fig.1

Bionic buffer structur"

Fig.2

Test method"

Fig.3

Grid independent"

Table 1

Comparison of the energy absorption of the two structures"

项目类足球烯仿生结构多螺旋仿生结构
试验能量吸收/10-3 J803.6442 684.64
模拟能量吸收/10-3 J876.3023 096.23
误差/%8.2913.29

Fig.4

SEM, particle size distribution of NiTi powder[31] and mechanical properties of NiTi alloy"

Fig.5

Force-displacement curve (black) and energy absorption curve (red) of two structures"

Fig.6

Stress clouds during the simulation test of two structures and at the maximum amount of compression"

Fig.7

Reply diagram of two bionic structures"

Table 2

Recovery rates for two structures"

项目类足球烯仿生结构多螺旋仿生结构
原件/mm16.6916.68
压缩后/mm14.7214.74
回复后/mm16.3616.20
回复率/%98.0297.12
1 吴宏宇, 王春洁, 丁宗茂, 等. 着陆姿态不确定下的着陆器缓冲机构优化设计[J]. 宇航学报, 2018, 39(12): 1323-1331.
Wu Hong-yu, Wang Chun-jie, Ding Zong-mao, et al. Optimization design of a landing gear under uncertain landing attitude[J]. J of Astronautics, 2018, 39(12): 1323-1331.
2 王欣宇. 月球着陆器缓冲机构设计与姿态分析[J]. 电子制作, 2018(23): 95-97.
Wang Xin-yu. Buffer mechanism design and attitude analysis of lunar lander[J]. Electronic Production, 2018(23): 95-97.
3 王鹏, 李佳欣, 苏建波, 等. 月球探测器着陆缓冲机构精密装配技术[J]. 航天制造技术, 2022(3): 71-75.
Wang Peng, Li Jia-xin, Su Jian-bo, et al. Precision assembly technology of lunar probe landing buffer mechanism[J]. Aerospace Manufacturing Technology, 2022(3): 71-75.
4 罗敏, 杨建中, 韩福生, 等. “天问一号”着陆缓冲机构吸能材料设计分析与试验验证[J]. 深空探测学报:中英文, 2021, 8(5): 472-477.
Luo Min, Yang Jian-zhong, Han Fu-sheng, et al. Design analysis and experimental verification of energy-absorbing material for landing buffer mechanism of "Tianmen-1"[J]. Journal of Deep Space Exploration (Chinese and English) 2021, 8(5): 472-477.
5 董小闵, 李军礼, 于建强, 等. 月面低空飞行器着陆缓冲机构设计与仿真分析[J]. 载人航天, 2019, 25(6): 779-782, 798.
Dong Xiao-min, Li Jun-li, Yu Jian-qiang, et al. Design and simulation analysis of landing buffer mechanism for lunar low-altitude vehicle[J]. Manned spaceflight, 2019, 25(6): 779-782, 798.
6 刘志全, 黄传平. 月球探测器软着陆机构发展综述[J]. 中国空间科学技术, 2006(1): 33-39.
Liu Zhi-quan, Huang Chuan-ping. A summary of the development of lunar probe soft landing mechanism[J]. Chinese Space Science and Technology, 2006(1): 33-39.
7 王永滨, 武士轻, 牟金岗, 等. 月球着陆器着陆缓冲展开锁定机构设计与分析[J]. 航天返回与遥感, 2021, 42(1): 57-64.
Wang Yong-bin, Wu Shi-qing, Mou Jin-gang, et al. Design and analysis of landing buffer deployment locking mechanism for lunar lander[J]. Space Return and Remote Sensing, 2021, 42(1): 57-64.
8 党明珠, 向泓澔, 蔡超, 等. 4D打印形状记忆合金研究进展与展望[J]. 航空科学技术, 2022, 33(9): 94-108.
Dang Ming-zhu, Xiang Hong-hao, Cai Chao, et al. Research progress and prospect of 4D printed shape memory alloy[J]. Aviation Science and Technology, 2022, 33(9): 94-108.
9 徐汉权, 陈泽鑫, 路新, 等. 增材制造NiTi合金研究进展[J]. 粉末冶金技术, 2022, 40(2): 159-171.
Xu Han-quan, Chen Ze-xin, Lu Xin, et al. Research progress in manufacturing NiTi alloy by adding materials[J]. Powder Metallurgy Technology, 2022, 40(2): 159-171.
10 余春风, 胡永俊, 卢冰文, 等. 扫描间距对激光选区熔化NiTi形状记忆合金相变行为及力学性能的影响[J]. 激光与光电子学进展, 2021, 58(19): 265-274.
Yu Chun-feng, Hu Yong-jun, Lu Bing-wen, et al. Effect of scanning spacing on phase transformation behavior and mechanical properties of laser selective melting NiTi shape memory alloy[J]. Progress in Laser and Optoelectronics, 2021, 58(19): 265-274.
11 方嘉铖, 刘洋, 李治国, 等. 工艺参数对SLM成形NiTi合金组织及力学性能的影响[J]. 特种铸造及有色合金, 2021, 41(12): 1553-1559.
Fang Jia-cheng, Liu Yang, Li Zhi-guo, et al. Effect of process parameters on microstructure and mechanical properties of NiTi alloy formed by SLM[J]. Special Casting and Non-Ferrous Alloys, 2021, 41(12): 1553-1559.
12 宋英杰, 张红梅, 顾冬冬, 等. 激光增材制造NiTi轻量化点阵结构变形与回复行为[J]. 中国激光, 2022, 49(14): 231-243.
Song Ying-jie, Zhang Hong-mei, Gu Dong-dong, et al. Deformation and recovery behavior of NiTi lightweight lattice structure fabricated by laser augmentation[J]. China Laser, 2022, 49(14): 231-243.
13 Andani M T, Haberland C, Walker J M, et al. Achieving biocompatible stiffness in NiTi through additive manufacturing[J]. Journal of Intelligent Material Systems and Structures, 2016, 27(19): 2661-2671.
14 Andani M T, Saedi S, Turabi A S, et al. Mechanical and shape memory properties of porous Ni50.1Ti49.9 alloys manufactured by selective laser melting[J]. Journal of the Mechanical Behavior of Biomedical Materials, 2017, 68: 224-231.
15 Hu D Y, Wang Y Z, Song B, et al. Energy-absorption characteristics of a bionic honeycomb tubular nested structure inspired by bamboo under axial crushing[J]. Composites Part B, 2019, 162:21-32.
16 Sherman J, Zhang W, Xu J. Energy Absorption performance of bioinspired honeycombs: numerical and theoretical analysis[J]. Acta Mech Solida Sin, 2021,34:884-894.
17 Niu X Q, Xu F X, Zou Z, et al. In-plane dynamic crashing behavior and energy absorption of novel bionic honeycomb structures[J]. Composite Structures, 2022, 299: No.116064.
18 Ma C L, Gu D D, Dai D H, et al. Tailored pore canal characteristics and compressive deformation behavior of bionic porous NiTi shape memory alloy prepared by selective laser melting[J]. Smart Materials and Structures,2020, 29(9): No.95001.
19 Sun J F, Gu D D, Lin K J, et al. Laser powder bed fusion of diatom frustule inspired bionic NiTi lattice structures: compressive behavior and shape memory effect[J]. Smart Materials and Structures, 2022, 31(7): No.74003.
20 鲁埝坤. 开尔文结构缓冲力学性能分析[D]. 广州:暨南大学力学与建筑工程学院, 2017.
Lu Nian-kun. Analysis of cushioning mechanical properties of Kelvin structure[D].Guangzhou:School of Mechanics and Construction Engineering, Jinan University, 2017.
21 Cheng L, Wang L Y, Karlsson A M. Image analyses of two crustacean exoskeletons and implications of the exoskeletal microstructure on the mechanical behavior[J].Journal of Materials Research, 2008,23(11): 2854-2872.
22 Cheng L, Wang L Y, Karlsson A M. Mechanics-based analysis of selected features of the exoskeletal microstructure of Popillia japonica[J]. Journal of Materials Research, 2009, 24(11): 3253-3267.
23 Neville A C. Biology of the arthropod cuticle[M]. 2nd ed. New York: Springer Verlag, 1975.
24 Vincent J F V. Arthropod cuticle: a natural composite shell system[J].Composites, Part A. Applied Science and Manufacturing,2002, 33A(10): 1311-1315.
25 Barbakadze N, Enders S, Gorb S,et al.Local mechanical properties of the head articulation cuticle in the beetle Pachnoda marginata (Coleoptera, Scarabaeidae)[J].The Journal of Experimental Biology, 2006,209(4): 722-730.
26 Song Z, Ni Y, Cai S. Fracture modes and hybrid toughening mechanisms in oscillated/twisted plywood structure[J]. Acta Biomater,2019, 91: 284-293.
27 Schäfer I, Mlikota M, Schmauder S, et al. Modelling the damping response of biomimetic foams based on pomelo fruit[J].Computational Materials Science, 2020, 183: No.109801.
28 Suksangpanya N, Yaraghi N A, Pipes R B, et al. Crack twisting and toughening strategies in Bouligand architectures[J]. Int J Solids Struct, 2018, 150: 83-106.
29 Wang X B, Yu J Y, Liu J W, et al. Effect of process parameters on the phase transformation behavior and tensile properties of NiTi shape memory alloys fabricated by selective laser melting[J]. Additive Manufacturing, 2020, 36: No.101545.
30 Sa Edi S, Moghaddam N S, Amerinatanzi A, et al.On the effects of selective laser melting process parameters on microstructure and thermomechanical response of Ni-rich NiTi[J]. Acta Materialia, 2018, 144: 552-560.
31 Yu Z L, Xu Z Z, Guo Y T, et al.Study on properties of SLM-NiTi shape memory alloy under the same energy density[J]. Journal of Materials Research and Technology, 2021, 13: 241-250.
32 于征磊, 陈立新, 徐泽洲, 等. 基于增材制造的仿生防护结构力学及回复特性分析[J]. 吉林大学学报:工学版, 2021, 51(4): 1540-1547.
Yu Zheng-lei, Chen Li-xin, Xu Ze-zhou, et al. Analysis of mechanical characteristics and recovery characteristics of bionic protective structures based on additive manufacturing[J]. Journal of Jilin University (Engineering and Technology Edition), 2021, 51(4): 1540-1547.
[1] Jin-xing WU,Yu-xiang MA,Jia-bang XIAO,Yao XU,Song-ge LI. Numerical simulation of erosion characteristics of H-type finned elliptical tubes [J]. Journal of Jilin University(Engineering and Technology Edition), 2024, 54(9): 2495-2501.
[2] Hua-fei HE,Zhao-ping LI,Rui-an FU,Shao-lin MA,Ming-li HUANG. Experiment on seismic performance of prefabricated sidewall joints considering strata restraint effect [J]. Journal of Jilin University(Engineering and Technology Edition), 2024, 54(6): 1601-1611.
[3] Shu-mei LOU,Yi-ming LI,Xin LI,Peng CHEN,Xue-feng BAI,Bao-jia CHENG. Thermal deformation behavior of graphene nanosheets reinforced 7075Al based on BP neural network and Arrhenius constitutive equation [J]. Journal of Jilin University(Engineering and Technology Edition), 2024, 54(5): 1237-1245.
[4] Qiu ZHAO,Peng CHEN,Yu-wei ZHAO,Ao YU. Overall mechanical performance of jointless bridges with arch structure behind abutment [J]. Journal of Jilin University(Engineering and Technology Edition), 2024, 54(4): 1016-1027.
[5] Xin YANG,Yang WANG,Jia-feng SONG,Yong ZHU,Bin-bing HUANG,Shu-cai XU. Design and numerical simulation of bionic sandwich panel based on a shrimp chela structure [J]. Journal of Jilin University(Engineering and Technology Edition), 2024, 54(3): 842-851.
[6] Yi-gang WANG,Yu-peng WANG,Hao ZHANG,Si-an ZHAO. Identification and analysis of aerodynamic noise sources in the bogie area of high⁃speed trains [J]. Journal of Jilin University(Engineering and Technology Edition), 2024, 54(2): 346-355.
[7] Wei-hua ZHANG,Jia-ming LIU,Li-peng XIE,Heng DING. Lane⁃changing model of autonomous vehicle in weaving area of expressway in intelligent and connected mixed environment [J]. Journal of Jilin University(Engineering and Technology Edition), 2024, 54(2): 469-477.
[8] Xing WEI,Ya-jie GAO,Zhi-rui KANG,Yu-chen LIU,Jun-ming ZHAO,Lin XIAO. Numerical simulation of residual stress field of stud girth weld in low temperature environment [J]. Journal of Jilin University(Engineering and Technology Edition), 2024, 54(1): 198-208.
[9] Yong-zhong ZHANG,Yun-hai MA. New honeycomb multi-stage thin-walled structure with high efficiency energy absorption characteristics [J]. Journal of Jilin University(Engineering and Technology Edition), 2024, 54(1): 259-267.
[10] Zhi ZHENG,Pei YUAN,Xuan-hui JIN,Si-si WEI,Bo GENG. Experimental on composite flexible anti⁃collision fender of bridge pier [J]. Journal of Jilin University(Engineering and Technology Edition), 2023, 53(9): 2581-2590.
[11] Feng WANG,Shuang-rui LIU,Jia-ying WANG,Jia-ling SONG,Jun WANG,Jiu-peng ZHANG,Xiao-ming HUANG. Size and shape effects of wind drag coefficients for porous structures [J]. Journal of Jilin University(Engineering and Technology Edition), 2023, 53(6): 1677-1685.
[12] Chun-li WU,Shi-ming HUANG,Kui LI,Zheng-wei GU,Xiao-ming HUANG,Bing-tao ZHANG,Run-chao YANG. Analysis of pier action effect under flood based on numerical simulation and statistical analysis [J]. Journal of Jilin University(Engineering and Technology Edition), 2023, 53(6): 1612-1620.
[13] Zheng-wei GU,Pan ZHANG,Dong-ye LYU,Chun-li WU,Zhong YANG,Guo-jin TAN,Xiao-ming HUANG. Earthquake⁃induced residual displacement analysis of simply supported beam bridge based on numerical simulation [J]. Journal of Jilin University(Engineering and Technology Edition), 2023, 53(6): 1711-1718.
[14] Hai-bin WEI,Shuan-ye HAN,Hai-peng BI,Qiong-hui LIU,Zi-peng MA. Intelligent sensing road active ice and snow removal system and experimental technology [J]. Journal of Jilin University(Engineering and Technology Edition), 2023, 53(5): 1411-1417.
[15] Jing-fu JIN,Xin-ju DONG,Zhi-cheng JIA,Kang WANG,Lian-bin HE,Meng ZOU,Ying-chun QI. Optimization of the tread plate-spring structure of flexible metal wheel with plate-spring [J]. Journal of Jilin University(Engineering and Technology Edition), 2023, 53(4): 964-972.
Viewed
Full text


Abstract

Cited

  Shared   
  Discussed   
No Suggested Reading articles found!