吉林大学学报(工学版) ›› 2025, Vol. 55 ›› Issue (6): 1931-1939.doi: 10.13229/j.cnki.jdxbgxb.20231006

• 材料科学与工程 • 上一篇    下一篇

激光沉积修复钛合金热影响区异质结构及后续热处理的性能

安金岚1(),王澜斌2,周松2,3(),黄研清1   

  1. 1.沈阳航空航天大学 航空制造工艺数字化国防重点学科实验室,沈阳 110136
    2.沈阳航空航天大学 机电工程学院,沈阳 110136
    3.沈阳飞机设计研究所,沈阳 110035
  • 收稿日期:2023-09-16 出版日期:2025-06-01 发布日期:2025-07-23
  • 通讯作者: 周松 E-mail:845423087@qq.com;zhousong23@163.com
  • 作者简介:安金岚(1989-),女,讲师,博士.研究方向:航空材料与结构强度.E-mail:845423087@qq.com
  • 基金资助:
    国家自然科学基金项目(52105157);中国博士后科学基金项目(2023MD734242)

Microstructure of titanium alloy heat affected zone repaired by laser deposition and properties of subsequent heat treatment

Jin-lan AN1(),Lan-bin WANG2,Song ZHOU2,3(),Yan-qing HUANG1   

  1. 1.Key Laboratory of Fundamental Science for National Defense of Aeronautical Digital Manufacturing Process,Shenyang Aerospace University,Shenyang 110136,China
    2.School of Mechatronics Engineering,Shenyang Aerospace University,Shenyang 110136,China
    3.Shenyang Aircraft Design and Research Institute,Shenyang 110035,China
  • Received:2023-09-16 Online:2025-06-01 Published:2025-07-23
  • Contact: Song ZHOU E-mail:845423087@qq.com;zhousong23@163.com

摘要:

针对钛合金零件性能良好但材料利用率较低和在恶劣环境中易出现损坏的特点,采用激光沉积修复技术对其进行快速修复。研究了不同热处理对激光沉积修复钛合金(Ti-6.5Al-2Zr-1Mo-1V)显微组织及力学性能的影响,结果表明,锻造区为双态组织,激光修复区为网篮组织,热影响区呈现异质结构,底部热影响区形成了Ghost α相,顶部热影响区形成了大量的块状β相;拉伸试验表明其力学性能整体上呈现高强度低塑性,且均为韧性断裂,920 ℃/1 h的热处理方式获得了强度与塑性的良好匹配。通过数字化图像处理技术分析发现激光修复区决定了整体试样的综合性能,更薄的α片层和β基体中析出的短棒状α相有助于提高其力学性能。

关键词: 激光沉积修复技术, 力学性能, 钛合金, 数字化图像处理技术

Abstract:

In view of the characteristics of titanium alloy parts with good performance but low material utilization rate and damage in harsh environments, laser deposition repair technology was used to quickly repair them. The effects of different heat treatments on the microstructure and mechanical properties of titanium alloy(Ti-6.5Al-2Zr-1Mo-1V) repaired by laser deposition were studied. The results show that the forging zone has a bi-modal microstructure, the laser repair zone has a basketweave microstructure, the Ghost α phase was formed in the bottom heat-affected zone, and a large number of massive β phases were formed in the top heat-affected zone. Tensile tests show that its mechanical properties were generally high strength and low plasticity, and were all ductile fractures. The heat treatment method of 920 ℃/1 h achieves a good match between strengthand plasticity. Through Digital image processing technology analysis, it was found that the laser repair zone determines the overall performance of the entire sample, and the thinner lamellar α and the short rod-shaped α phase precipitated in the β matrix help to improve the mechanical properties.

Key words: laser deposition repair technology, mechanical properties, titanium alloys, digital image processing technology

中图分类号: 

  • TG405

图1

试验方案"

表1

激光沉积修复工艺参数"

参数数值
激光功率/W3 000±200
扫描间距/mm3
扫描速度/(mm·min-11 000±100
送粉速度/(rad·min-12~2.8
分层厚度/mm0.9

图2

无热处理试样显微组织"

图3

激光沉积修复TA15钛合金宏观组织"

图4

激光沉积修复TA15钛合金热影响区微观结构"

图5

激光沉积修复TA15钛合金激光修复区微观组织"

图6

激光沉积修复TA15钛合金显微硬度及α相含量"

图7

激光沉积修复TA15钛合金不同后续热处理拉伸性能"

图8

全场应变记录拉伸过程应变演化及轴向位移-时间曲线分析"

图9

拉伸断口形貌"

[1] 回丽, 陆家琛, 周松, 等. 热处理对TC4钛合金激光双束焊接接头疲劳性能的影响[J]. 吉林大学学报: 工学版, 2023, 53(1): 105-110.
Hui Li, Lu Jia-chen, Zhou Song, et al. Effect of heat treatment on fatigue properties of TC4 titanium alloy by laser double beam welded joint[J]. Journal of Jilin University (Engineering and Technology Edition), 2023, 53(1): 105-110.
[2] Kumar L J, Nair C G K. Laser metal deposition repair applications for Inconel 718 alloy[J]. Materials Today Proceedings, 2017, 4(10): 11068-11077.
[3] Wang Y D, Tang H B, Fang Y L, et al. Microstructure and mechanical properties of hybrid fabricated 1Cr12Ni2WMoVNb steel by laser melting deposition[J]. Chinese Journal of Aeronautics, 2013, 26(2): 481-486.
[4] Malakizadi A, Mallipeddi D, Dadbakhsh S, et al. Post-processing of additively manufactured metallic alloys: a review [J]. International Journal of Machine Tools and Manufacture, 2022, 179: No.103908.
[5] Ma J, Zhang Y, Li J, et al. Microstructure and mechanical properties of forging-additive hybrid manufactured Ti-6Al-4V alloys[J]. Materials Science and Engineering A, 2021, 811(5): No.140984.
[6] Zhu Y Y, Li J, Tian X G, et al. Microstructure and mechanical properties of hybrid fabricated Ti-6.5Al-3.5Mo-1.5Zr-0.3Si titanium alloy by laser additive manufacturing[J]. Materials Science & Engineering A, 2014, 607(6): 427-434.
[7] 刘丰刚, 林鑫, 宋衎, 等. 激光修复300M钢的组织及力学性能研究[J]. 金属学报, 2017, 53(3): 325-334.
Liu Feng-gang, Lin Xin, Song Kan, et al. Microstructure and mechanical properties of laser forming repaired 300M steel[J]. Acta Metallurgica Sinica, 2017, 53(3): 325-334.
[8] 卞宏友, 赵翔鹏, 曲伸, 等. 基体预热对激光沉积修复GH4169合金性能的影响[J]. 中国激光, 2016, 43(7): 98-103.
Bian Hong-you, Zhao Xiang-peng, Qu Shen, et al. Effect of substrate preheating on property of GH4169 alloys repaired by laser deposition[J]. Chinese Journal of Lasers, 2016, 43(7): 98-103.
[9] Vilar R, Almeida A. Repair and manufacturing of single crystal Ni-based superalloys components by laser powder deposition: a review[J]. Journal of Laser Applications, 2015, 27 (Sup.1): S17004.
[10] Shen S X, He B, Wang H M. Heterogeneous deformation behavior of hybrid manufactured high strength titanium alloy: coordinate deformation and stress concentration[J]. Materials Science and Engineering A,2022, 849: No.12.
[11] Liu C M, Wang H M, Tian X J, et al. Subtransus triplex heat treatment of laser melting deposited Ti-5Al-5Mo-5V-1Cr-1Fe near β titanium alloy[J]. Materials Science & Engineering A, 2014, 590: 30-36.
[12] Liu C M, Wang H M, Tian X J,et al. Subtransus triplex heat treatment of laser melting deposited Ti-5Al-5Mo-5V-1Cr-1Fe near β titanium alloy[J]. Materials Science & Engineering A, 2014, 590 (jan.10):30-36.
[13] 杨光, 王文东, 钦兰云, 等. α+β区退火对激光沉积TA15钛合金组织及硬度的影响[J]. 金属热处理,2017, 42(12): 39-43.
Yang Guang, Wang Wen-dong, Qin Lan-yun, et al. Effect of α + β phase zone annealing on microstructure and microhardness of laser deposition manufactured TA15 titanium alloy[J]. Heat Treatment of Metals, 2017, 42(12): 39-43.
[14] 钦兰云, 徐丽丽, 杨光, 等. 退火方式对激光沉积TA15钛合金组织及力学性能的影响[J]. 中国激光, 2018, 45(3): 208-214.
Qin Lan-yun, Xu Li-li, Yang Guang, et al. Effect of annealing method on microstructure and mechanical properties of TA15 titanium alloys by laser deposition manufacturing[J]. Chinese Journal of Lasers, 2018, 45(3): 208-214.
[1] 颜建煌,王志勇,汤恩宏,韩雪,李海锋,姜子钦. 奥氏体不锈钢在单调和循环加载下的力学性能[J]. 吉林大学学报(工学版), 2025, 55(3): 912-924.
[2] 刘一凡,缪志伟,申晨,耿祥东. 基于蒙特卡罗法的不均匀锈蚀钢筋力学性能评估[J]. 吉林大学学报(工学版), 2024, 54(4): 1007-1015.
[3] 巩亚东,丁明祥,李响,田近民. TC4钛合金材料铣削加工分析及参数优化[J]. 吉林大学学报(工学版), 2024, 54(4): 917-925.
[4] 许良,边钰博,周松,肖景厚. 高温水浸对T800/环氧树脂基复合材料性能的影响[J]. 吉林大学学报(工学版), 2023, 53(7): 1943-1950.
[5] 魏丽丽,胡明玉. 砂浆碱集料反应细观数值模拟[J]. 吉林大学学报(工学版), 2023, 53(12): 3501-3507.
[6] 黄智,闵杰,周涛,杨健,肖力行,李林泽. 超声振动辅助砂带磨抛钛合金的磨削力建模分析[J]. 吉林大学学报(工学版), 2023, 53(11): 3069-3077.
[7] 回丽,陆家琛,周松,安金岚,周冠妍,刘小鹏. 热处理对TC4钛合金激光双束焊接接头疲劳性能的影响[J]. 吉林大学学报(工学版), 2023, 53(1): 105-110.
[8] 匡亚川,宋哲轩,刘胤虎,莫小飞,伏亮明,罗时权. 新型装配式双舱综合管廊力学性能试验[J]. 吉林大学学报(工学版), 2022, 52(3): 596-603.
[9] 魏海斌,王相焱,王富玉,张勇. 基于振动成型AC-25沥青混合料力学性能及细观分析[J]. 吉林大学学报(工学版), 2021, 51(4): 1269-1276.
[10] 程永春,李赫,李立顶,王海涛,白云硕,柴潮. 基于灰色关联度的矿料对沥青混合料力学性能的影响分析[J]. 吉林大学学报(工学版), 2021, 51(3): 925-935.
[11] 刘寒冰,高鑫,宫亚峰,刘诗琪,李文俊. 表面处理对玄武岩纤维活性粉末混凝土力学性能的影响及断裂特性[J]. 吉林大学学报(工学版), 2021, 51(3): 936-945.
[12] 王金国,王志强,任帅,闫瑞芳,黄恺,郭劲. Ti添加量对球墨铸铁组织及力学性能的影响[J]. 吉林大学学报(工学版), 2020, 50(5): 1653-1662.
[13] 向红亮,陈盛涛,邓丽萍,张伟,詹土生. 微合金化2205双相不锈钢组织及性能[J]. 吉林大学学报(工学版), 2020, 50(5): 1645-1652.
[14] 李明,王浩然,赵唯坚. 单向带抗剪键叠合板的受力性能试验[J]. 吉林大学学报(工学版), 2020, 50(2): 654-667.
[15] 修文翠,吴化,韩英,刘云旭. 等温热处理温度对超级贝氏体组织与性能的影响[J]. 吉林大学学报(工学版), 2020, 50(2): 520-525.
Viewed
Full text


Abstract

Cited

  Shared   
  Discussed   
[1] 李洪萍,裴玉龙,杨中良 .

快速路自由流速度及其影响因素

[J]. 吉林大学学报(工学版), 2007, 37(04): 772 -776 .
[2] 欧阳继红,欧阳丹彤,刘大有 . 基于模糊集及RCC理论的区域移动模型[J]. 吉林大学学报(工学版), 2007, 37(03): 591 -0594 .
[3] 曹颖,李峰,郭威,胡平,王大伟. 卡车纵梁外板纵向翘曲的仿真分析[J]. 吉林大学学报(工学版), 2006, 36(增刊1): 66 -0079 .
[4] 靳立强,王庆年,周雪虎,宋传学 . 电动轮驱动汽车电子差速控制策略及仿真[J]. 吉林大学学报(工学版), 2008, 38(增刊): 1 -0006 .
[5] 于滨, 杨忠振, 程春田, 左志 . 公交线路发车频率优化的双层规划模型及其解法[J]. 吉林大学学报(工学版), 2006, 36(05): 664 -0668 .
[6] 魏海斌,刘寒冰,高一平,李长雨,方瑛 . 冻融循环对粉煤灰土动强度的影响[J]. 吉林大学学报(工学版), 2007, 37(02): 329 -0333 .
[7] 谷艳华,郭英男,刘发发,彭亚平,梁晓明 . 火花点燃对乙醇HCCI燃烧稳定性的影响[J]. 吉林大学学报(工学版), 2008, 38(04): 782 -785 .
[8] 杨兆升,保丽霞,刘新杰,王彦新. 城市快速路匝道调节与动态速度引导的协同策略[J]. 吉林大学学报(工学版), 2006, 36(增刊1): 144 -0147 .
[9] 田丽梅;任露泉;刘庆平;赵国如 . 仿生非光滑旋成体表面减阻特性数值模拟[J]. 吉林大学学报(工学版), 2006, 36(06): 908 -0913 .
[10] 王卫锋,颜全胜,李立军,徐金勇 . 大跨度斜拉桥侧风非线性分析[J]. 吉林大学学报(工学版), 2007, 37(04): 786 -789 .