吉林大学学报(工学版) ›› 2025, Vol. 55 ›› Issue (3): 899-911.doi: 10.13229/j.cnki.jdxbgxb.20230604

• 材料科学与工程 • 上一篇    下一篇

预置表面织构对激光熔覆316L涂层的影响

赵昌龙(),马晨,杨俊宝,赵钦祥,贾晓宇,马洪楠   

  1. 长春大学 机械与车辆工程学院,长春 130022
  • 收稿日期:2023-06-09 出版日期:2025-03-01 发布日期:2025-05-20
  • 作者简介:赵昌龙(1979-),男,教授,博士.研究方向:激光熔覆.E-mail:zhao19790204@126.com
  • 基金资助:
    吉林省自然科学基金项目(20200201220JC);吉林省教育厅科技计划项目(JJKH20220589CY)

Influence of pre⁃set surface texture on laser cladding of 316L coatings

Chang-long ZHAO(),Chen MA,Jun-bao YANG,Qin-xiang ZHAO,Xiao-yu JIA,Hong-nan MA   

  1. College of Mechanical and Vehicle Engineering,Changchun University,Changchun 130022,China
  • Received:2023-06-09 Online:2025-03-01 Published:2025-05-20

摘要:

将表面织构技术与激光熔覆相结合,通过建立多场耦合数值模拟模型,针对激光熔覆层易出现的裂纹、气孔等缺陷问题进行解决。预置织构可以平稳温度梯度、降低残余应力、减缓熔池流速,有效避免双涡流效应,提升熔覆层表面质量和晶粒尺寸均匀性。实验结果验证了数值模拟的有效性,为优化激光熔覆参数、改善熔覆层质量、提高熔覆层性能拓展了新思路。

关键词: 机械制造及其自动化, 激光熔覆, 表面织构, 残余应力, 表面粗糙度, 微观组织

Abstract:

The surface texturing technology is combined with laser cladding to solve the problems of cracks, porosity and other defects that are prone to occur in the laser cladding layer through the establishment of multi-field coupled numerical simulation model. The preset texture can smooth the temperature gradient, reduce the residual stress, decrease the melt pool flow rate, effectively avoid the double eddy current effect, and improve the surface quality and grain size uniformity of the cladding layer. The experimental results verify the validity of the numerical simulation, and expand new ideas for optimizing the laser cladding parameters, improving the quality of the cladding layer, and enhancing the performance of the cladding layer.

Key words: mechanical engineering and its automation, laser cladding, surface texture, residual stress, surface roughness, micro-organization

中图分类号: 

  • TG456.7

图1

316L不锈钢热物理属性"

图2

热源施加原理图"

图3

无织构网格划分和预置织构网格划分"

表1

数值模拟实验方案"

水平ABC
激光功率/W扫描速度/(mm·s-1光斑半径/mm
160012
280022
31 00032
4120042
51 40052

图4

不同熔覆参数下的温度场模拟结果"

图5

不同熔覆参数下的应力场模拟结果"

图6

各组残余应力对比图和残余应力降低百分比图"

图7

有无织构熔覆层残余应力云图"

图8

X、Y、Z方向残余应力曲线"

图9

0.01 s有无织构熔池流速矢量图"

图10

0.10 s有无织构熔池流速矢量图"

图11

0.20 s有无织构熔池流速矢量图"

图12

织构表面形貌图"

图13

有无织构熔覆层实物图"

图14

起始位置与终止位置残余应力测量结果图"

图15

电解抛光采样原理"

图16

有无织构X、Y、Z方向残余应力"

图17

有无织构粗糙度测量结果"

图18

有无织构熔覆层微观组织结构"

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