吉林大学学报(工学版) ›› 2018, Vol. 48 ›› Issue (4): 1106-1113.doi: 10.13229/j.cnki.jdxbgxb20170539

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Energy flow analysis of crane hoisting system and experiment of potential energy recovery system

HE Ji-lin1,2, CHEN Yi-long1,2, WU Kang3, ZHAO Yu-ming1,2,3, WANG Zhi-jie3, CHEN Zhi-wei1,2   

  1. 1.College of Mechanical and Electrical Engineering, Central South University, Changsha 410083, China;
    2.Key State Laboratory of High Performance Complex Manufacturing, Central South University, Changsha 410083, China;
    3.Sunward Intelligent Equipment Co., Ltd., Changsha 410100, China
  • Received:2017-05-11 Online:2018-07-01 Published:2018-07-01

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Abstract: The winch system is one of the main components of crane hoisting device, which accounts for 37% of the total energy consumption of the whole machine with lot of potential energy loss during work. This paper studies the potential energy recovery and reuse of the winch system. First, the energy loss mechanism in the process of winding down is analyzed. On this basis, an energy recovery system is proposed. Second, the mathematical model of the recovery system is established, and the calculation formula of the energy recovery rate is derived. Finally, taking certain type of 25t off-road tire crane as the research object, an experimental platform is set up. The experiment results validate the rationality and feasibility of the proposed energy recovery system that the recovery rate of the potential energy is about 45% ~ 65%.

Key words: mechanical design, off-road tire crane, hoist system, energy regeneration, hybrid power

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  • TH213
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