吉林大学学报(工学版) ›› 2018, Vol. 48 ›› Issue (4): 1106-1113.doi: 10.13229/j.cnki.jdxbgxb20170539

Previous Articles     Next Articles

Energy flow analysis of crane hoisting system and experiment of potential energy recovery system

HE Ji-lin1,2, CHEN Yi-long1,2, WU Kang3, ZHAO Yu-ming1,2,3, WANG Zhi-jie3, CHEN Zhi-wei1,2   

  1. 1.College of Mechanical and Electrical Engineering, Central South University, Changsha 410083, China;
    2.Key State Laboratory of High Performance Complex Manufacturing, Central South University, Changsha 410083, China;
    3.Sunward Intelligent Equipment Co., Ltd., Changsha 410100, China
  • Received:2017-05-11 Online:2018-07-01 Published:2018-07-01

RICH HTML

0   

PDF (PC)

461

Abstract: The winch system is one of the main components of crane hoisting device, which accounts for 37% of the total energy consumption of the whole machine with lot of potential energy loss during work. This paper studies the potential energy recovery and reuse of the winch system. First, the energy loss mechanism in the process of winding down is analyzed. On this basis, an energy recovery system is proposed. Second, the mathematical model of the recovery system is established, and the calculation formula of the energy recovery rate is derived. Finally, taking certain type of 25t off-road tire crane as the research object, an experimental platform is set up. The experiment results validate the rationality and feasibility of the proposed energy recovery system that the recovery rate of the potential energy is about 45% ~ 65%.

Key words: mechanical design, off-road tire crane, hoist system, energy regeneration, hybrid power

CLC Number: 

  • TH213
[1] Cheng Tsung-chieh, Cheng Chin-hsiang, Zhu Zin-huang.Development of an energy saving module via combination of solar cells and thermoelectric coolers for green building applications[J]. Energy,2011,36(1): 133-140.
[2] Klemeš J J, Varbanov P S, Pierucci S.Process integration for energy and water saving, increasing efficiency and reducing environmental impact[J]. Applied Thermal Engineering,2010,30(16): 2265-2269.
[3] Matsuda Kazuo, Tanaka Shigeki, Endou Masaru, et al.Energy saving study on a large steel plant by total site based pinch technology[J]. Applied Thermal Engineering,2012,43: 14-19.
[4] Lin T L, Wang Q F, Hu B, et al.Development of hybrid powered hydraulic construction machinery[J]. Automation in Construction,2010,19(1): 11-19.
[5] Minav T, Immonen P, Laurila L, et al.Electric Energy recovery system for a hydraulic fork-lift theoretical and experimental evaluation[J]. IEEE Electric Power Applications, 2010, 25(4): 377-385.
[6] Minav T, Hanninen H, Sinkonen A, et al.Energy recovery systems in a reach truck—a comparison[J]. Journal of Mechanical Engineering,2014,60(40):232-240.
[7] Lin T L, Wang Q F,Hu B, et al.Research on the energy regeneration systems for hybrid hydraulic excavators[J]. Automation in Construction, 2010, 19(8): 1016-1026.
[8] Gong Jun, He Qing-hua, Zhang Da-qing, et al.Control strategy for energy recovery system in hybrid forklift[J]. Journal of Central South University, 2014, 21(8): 3119-3125.
[9] 龚俊,何清华,张大庆,等. 混合动力叉车节能效果评价及能量回收系统实验[J]. 吉林大学学报:工学版,2014,44(1): 29-34.
Gong Jun, He Qing-hua, Zhang Da-qing, et al.Evaluation of energy saving effect of hybrid forklift and test of energy saving system[J]. Journal of Jilin University (Engineering and Technology Edition),2014,44(1): 29-34.
[10] Yu Ying-xiao, Kwan Ahn-kyoung.Study on energy regeneration of hybrid hydraulic excavator using hydraulic transformer[J]. International Conference on Control, Automation and Systems,2016,16(19):173-177.
[11] Lin T L, Huang W P, Ren H L, et al.New compound energy regeneration system and control strategy for hybrid hydraulic excavators[J]. Automation in Construction, 2016, 68:11-20.
[12] Kwon Tae-suk, Lee Seon-woo, Sul Seung-ki, et al.Power control algorithm for hybrid excavator with supercapacitor[J]. Transactions on Industry Applications, 2010,46(4):1447-1455.
[13] Wang Tao, Wang Qing-feng.Optimization design of a permanent magnet synchronous generator for a potential energy recovery system[J]. IEEE Transactions on Conversion, 2012, 27(4):856-863.
[14] 戴鹏. 旋挖钻机主卷扬系统节能技术研究[D].长沙:中南大学机电工程学院,2013.
Dai Peng.Research on energy saving technology of rotary drill rig main hoist system[D]. Changsha: College of Mechanical and Electrical Engineering, Central South University, 2013.
[15] 吴嘉斌,乌建中,张大兵,等. 基于二次调节技术的旋挖钻机节能研究[J]. 流体传动与控制,2012(1): 22-25.
Wu Jia-bin, Wu Jian-zhong, Zhang Da-bin, et al.Study of energy-saving of rotary drill rig based on hydraulic secondary control[J]. Fluid Power Transmission and Control, 2012(1): 22-25.
[1] BI Qiu-shi,WANG Guo-qiang,HUANG Ting-ting,MAO Rui,LU Yan-peng. Tooth strength analysis of mineral sizer by coupling discrete element method and finite element method [J]. Journal of Jilin University(Engineering and Technology Edition), 2018, 48(6): 1770-1776.
[2] ZHU Wei,WANG Chuan-wei,GU Kai-rong,SHEN Hui-ping,XU Ke,WANG Yuan. Stiffness and dynamics analysis of a new type of tensegrity parallel mechanism [J]. Journal of Jilin University(Engineering and Technology Edition), 2018, 48(6): 1777-1786.
[3] LIU Jian-fang, WANG Ji-bo, LIU Guo-jun, LI Xin-bo, LIANG Shi-hai, YANG Zhi-gang. PMMA micromixer embedded with 3D channel based on piezoelectric actuation [J]. Journal of Jilin University(Engineering and Technology Edition), 2018, 48(5): 1500-1507.
[4] WANG Tao, SAN Xiao-gang, GAO Shi-jie, WANG Hui-xian, WANG Jing, NI Ying-xue. Dynamic characteristics of vertical shaft system of photoelectric turntable [J]. 吉林大学学报(工学版), 2018, 48(4): 1099-1105.
[5] XIE Chuan-liu, TANG Fang-ping, SUN Dan-dan, ZHANG Wen-peng, XIA Ye, DUAN Xiao-hui. Model experimental analysis of pressure pulsation in vertical mixed-flow pump system [J]. 吉林大学学报(工学版), 2018, 48(4): 1114-1123.
[6] SUN Xiu-rong, DONG Shi-min, WANG Hong-bo, LI Wei-cheng, SUN Liang. Comparison of multistage simulation models of entire sucker rod with spatial buckling in tubing [J]. 吉林大学学报(工学版), 2018, 48(4): 1124-1132.
[7] YOSHINO Tatsuo, FAN Lu-lu, YAN Lei, XU Tao, LIN Ye, GUO Gui-kai. Multiobjective optimization design for dummy chest structure based on MBNWS algorithm [J]. 吉林大学学报(工学版), 2018, 48(4): 1133-1139.
[8] LIU Kun, LIU Yong, YAN Jian-chao, JI Shuo, SUN Zhen-yuan, XU Hong-wei. Dynamic analysis of sit-to-stand human motion based on in vitro-sensor detection [J]. 吉林大学学报(工学版), 2018, 48(4): 1140-1146.
[9] LIU Zhi-feng, ZHAO Dai-hong, WANG Yu-mo, HUN Lian-ming, ZHAO Yong-sheng, DONG Xiang-min. Relationship between bearing capacity of heavy machine hydrostatic rotary table and temperature field distribution of oil pad [J]. 吉林大学学报(工学版), 2018, 48(3): 773-780.
[10] CAO Jing-hua, KONG Fan-sen, RAN Yan-zhong, SONG Rui-chen. Back pressure controller design of air compressor based on fuzzy self-adaptive PID control [J]. 吉林大学学报(工学版), 2018, 48(3): 781-786.
[11] LI Rui, ZHANG Lu-yang, LIU Lin, WU Yue-yuan, CHEN Shi-wei. Magneto-rheological vibration isolation for three-span bridge based on similarity theory [J]. 吉林大学学报(工学版), 2018, 48(3): 787-795.
[12] CHEN Zhong-min, HOU Li, DUAN Yang, ZHANG Qi, YANG Zhong-xue, JIANG Yi-qiang. Vibration analysis of a new pin-cycloid speed reducer [J]. 吉林大学学报(工学版), 2018, 48(1): 174-185.
[13] LIU Nian, XU Tao, XU Tian-shuang, HU Xian-lei, LIU Wei-hai. Lightweight design of TRB dashboard cross beam [J]. 吉林大学学报(工学版), 2018, 48(1): 199-204.
[14] LI Jia-qi, NI Ji-min, GAO Xu-nan, SHI Xiu-yong, XU Xiao-chuan. Analysis of lubrication performance of floating ring bearing considering radial temperature gradient [J]. 吉林大学学报(工学版), 2017, 47(6): 1782-1790.
[15] LIU Zhi-feng, HUN Lian-ming, YIN Ya-wen, WANG Jian-hua, LUO Zong-lan, DONG Xiang-min. Modeling of bearing capacity of fixed hydrostatic turntable considering centrifugal force [J]. 吉林大学学报(工学版), 2017, 47(6): 1791-1795.
Viewed
Full text


Abstract

Cited
  Shared   
  Discussed   
[1] LIU Song-shan, WANG Qing-nian, WANG Wei-hua, LIN Xin. Influence of inertial mass on damping and amplitude-frequency characteristic of regenerative suspension[J]. 吉林大学学报(工学版), 2013, 43(03): 557 -563 .
[2] CHU Liang, WANG Yan-bo, QI Fu-wei, ZHANG Yong-sheng. Control method of inlet valves for brake pressure fine regulation[J]. 吉林大学学报(工学版), 2013, 43(03): 564 -570 .
[3] LI Jing, WANG Zi-han, YU Chun-xian, HAN Zuo-yue, SUN Bo-hua. Design of control system to follow vehicle state with HIL test beach[J]. 吉林大学学报(工学版), 2013, 43(03): 577 -583 .
[4] ZHU Jian-feng, LIN Yi, CHEN Xiao-kai, SHI Guo-biao. Structural topology optimization based design of automotive transmission housing structure[J]. 吉林大学学报(工学版), 2013, 43(03): 584 -589 .
[5] HU Xing-jun, LI Teng-fei, WANG Jing-yu, YANG Bo, GUO Peng, LIAO Lei. Numerical simulation of the influence of rear-end panels on the wake flow field of a heavy-duty truck[J]. 吉林大学学报(工学版), 2013, 43(03): 595 -601 .
[6] WANG Tong-jian, CHEN Jin-shi, ZHAO Feng, ZHAO Qing-bo, LIU Xin-hui, YUAN Hua-shan. Mechanical-hydraulic co-simulation and experiment of full hydraulic steering systems[J]. 吉林大学学报(工学版), 2013, 43(03): 607 -612 .
[7] ZHANG Chun-qin, JIANG Gui-yan, WU Zheng-yan. Factors influencing motor vehicle travel departure time choice behavior[J]. 吉林大学学报(工学版), 2013, 43(03): 626 -632 .
[8] MA Wan-jing, XIE Han-zhou. Integrated control of main-signal and pre-signal on approach of intersection with double stop line[J]. 吉林大学学报(工学版), 2013, 43(03): 633 -639 .
[9] YU De-xin, TONG Qian, YANG Zhao-sheng, GAO Peng. Forecast model of emergency traffic evacuation time under major disaster[J]. 吉林大学学报(工学版), 2013, 43(03): 654 -658 .
[10] XIAO Yun, LEI Jun-qing, ZHANG Kun, LI Zhong-san. Fatigue stiffness degradation of prestressed concrete beam under multilevel amplitude cycle loading[J]. 吉林大学学报(工学版), 2013, 43(03): 665 -670 .
Copyright © Journal of Jilin University(Engineering and Technology Edition), All Rights Reserved.
Tel: +86-431-85095297　Fax: +86-431-85094074　E-mail: xbgxb@jlu.edu.cn
Powered by Beijing Magtech Co. Ltd