Journal of Jilin University(Engineering and Technology Edition) ›› 2023, Vol. 53 ›› Issue (1): 285-296.doi: 10.13229/j.cnki.jdxbgxb20210570

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Optimization design and experiment of alternate post changing seed metering device for soybean plot breeding

Guo-qiang DUN1(),Wen-hui LIU1,Ning MAO1,Xing-peng WU1,Wen-yi JI2,Hong-yan MA3   

  1. 1.College of Mechanical and Electrical Engineering,Northeast Forestry University,Harbin 150040,China
    2.College of Engineering,Northeast Agricultural University,Harbin 150030,China
    3.Heilongjiang Ruilong Innovation Technology Co. ,Ltd. ,Harbin 150050,China
  • Received:2021-06-23 Online:2023-01-01 Published:2023-07-23

Abstract:

In view of the complex problem of clearing and changing seeds in soybean plot breeding, a seed metering device was designed for soybean plot breeding with alternate post changing, the seed feeding and clearing processes of seed metering devices with different structural sizes were simulated by discrete element software. The rotation speed of seed metering plate, the lower limit angle and the width of seed box were taken as experimental factors, and the single grain rate, multiple grain rate and empty grain rate were taken as experimental indexes, and the experiment was carried out by using the experimental method of 3-factor 5-level quadratic regression orthogonal rotation combination design. The results showed that: the effect on single seed rate, rotation speed of metering tray, lower limit angle and width of seed box was extremely significant (P<0.01);The effect on multiple seed rate, rotation speed of seed plate and lower limit angle was extremely significant (P<0.01), and the width of seed box was significant (P<0.05); The results showed that there were significant effects on empty particle rate, rotation speed of metering tray, lower limit angle and width of seed box (P<0.01). The width of seed box was 9~15 mm and the lower limit angle was 92°~140°, when the rotation speed of seed tray was 45 r/min. The qualified index is more than 90%, the replay index is less than 5%, and the miss index is less than 5%. The results show that the simulation results are basically consistent with the theoretical results. The seed cleaning and exchange of the metering device is simple and efficient, and there is no residual seeds, which effectively solves the complex problem of seed cleaning and exchange.

Key words: agricultural mechanization engineering, plot breeding, seed metering device, seed cleaning, structure optimization, discrete element method

CLC Number: 

  • S223.2

Fig.1

Schematic diagram of seed metering device"

Fig.2

Work stage of seed arrangement device"

Fig.3

Operation status"

Table 1

Soybean seed size measurement results"

大豆品种指标长度L/mm宽度W/mm厚度T/mm均径d/mm密度ρ/(g·mm-3
合农60最大值8.597.376.947.631.22
最小值5.435.665.125.601.22
均值6.646.515.996.521.22
标准差0.4620.3600.3790.2780.03

Fig. 4

Lower limit angle analysis"

Fig.5

Schematic diagram of brush seed wheel"

Fig.6

Schematic diagram of lower limit angle formed by structure of seed tray and seed box"

Fig.7

Three different states of filling"

Fig.8

Position of state a"

Fig.9

Two types of width of box"

Fig.10

EDEM simulation"

Table 2

Global variable parameter setting"

位置变量数值
大豆颗粒泊松比0.25
剪切模量/Pa1.04×106
密度/(kg·m-31230
塑料壁面泊松比0.30
剪切模量/Pa1.04×107
密度/(kg·m-31290
种刷泊松比0.40
剪切模量/Pa1.1×108
密度/(kg·m-31150
大豆?大豆恢复系数0.60
静摩擦因数0.45
滚动摩擦因数0.05
大豆?壁面恢复系数0.60
静摩擦因数0.40
滚动摩擦因数0.01
大豆?种刷恢复系数0.45
静摩擦因数0.50
滚动摩擦因数0.01

Table 3

Test factor level table"

水平

排种盘转速ω

/(r·min-1

下限角度φ

/(°)

种箱宽度wz

/mm

1.68270.00150.0015.00
161.89135.8113.78
050.00115.0012.00
-138.1194.1910.22
-1.68230.0080.009.00

Table 4

Test results"

序号因素水平试验结果
排种盘转速X1下限角度X2种箱宽度X3单粒率y1/%多粒率y2/%空粒率y3/%
1-1.000-1.000-1.00091.623.624.76
21.000-1.000-1.00086.343.2610.4
3-1.0001.000-1.00092.545.731.73
41.0001.000-1.00092.953.563.49
5-1.000-1.0001.00092.363.134.51
61.000-1.0001.00086.642.0411.32
7-1.0001.0001.00090.175.264.57
81.0001.0001.00088.793.088.13
9-1.6820.0000.00091.544.144.32
101.6820.0000.00086.423.5710.01
110.000-1.6820.00087.373.169.47
120.0001.6820.00090.336.862.81
130.0000.000-1.68294.563.042.4
140.0000.0001.68292.952.035.02
150.0000.0000.00094.793.231.98
160.0000.0000.00095.283.141.58
170.0000.0000.00094.163.222.62
180.0000.0000.00094.122.982.9
190.0000.0000.00094.963.621.42
200.0000.0000.00095.422.062.52
210.0000.0000.00094.172.813.02
220.0000.0000.00095.263.281.46
230.0000.0000.00095.122.961.92

Table 5

Analysis of variance"

评价 指标来源平方和自由度均方FP
单粒率模型209.36923.36114.84<0.0001
X131.02131.02153.11<0.0001
X211.38111.3856.19<0.0001
X34.9214.9224.290.0003
X1X212.58112.5862.08<0.0001
X1X30.6210.623.070.1034
X2X37.1617.1635.36<0.0001
X1268.74168.74339.37<0.0001
X2271.81171.81354.53<0.0001
X322.4412.4412.040.0041
残差2.63130.20
失拟项0.4150.0820.30.9023
纯误差2.2280.28
总变异212.0022
多粒率模型25.0392.7811.36<0.0001
X13.3413.3413.660.0027
X210.20110.2041.66<0.0001
X31.3911.395.680.0331
X1X21.0511.054.290.0587
X1X30.06810.0680.280.6059
X2X30.07210.0720.290.5963
X121.0911.094.460.0546
X227.1417.1429.18<0.0001
X320.6610.662.710.1234
残差3.18130.24
失拟项1.6950.341.810.2180
纯误差1.5080.19
总变异28.2222
空粒率模型213.48923.7263.88<0.0001
X154.73154.73147.4<0.0001
X243.13143.13116.17<0.0001
X311.54111.5431.09<0.0001
X1X26.3516.3517.110.0012
X1X31.1011.102.970.1085
X2X35.8015.8015.610.0017
X1252.50152.50141.41<0.0001
X2233.66133.6690.65<0.0001
X325.6515.6515.210.0018
残差4.83130.37
失拟项1.7350.350.900.5261
纯误差3.0980.39
总变异218.3022

Fig.11

Response surface methodology for effect of rotation speed and lower limit angle of metering tray on single seed rate"

Fig.12

Response surface of seed box width and lower limit angle to single seed rate"

Fig.13

Response surface of seed box width and lower limit angle to multiple seed rate"

Fig.14

Response surface of seed metering disc speed and lower limit angle to multiple grain rate"

Fig.15

Response surface of seed metering disk speed and lower limit angle to empty particle rate"

Fig.16

Response surface of seed box width and lower limit angle to empty particle rate"

Fig.17

Parameter optimization analysis"

Fig.18

Field experiment"

Table 6

Bench test results"

试验次数合格指数ys/%重播指数yd/%漏播指数ym/%

残留种子

m4/个

平均值94.512.602.890
194.212.962.830
294.063.232.710
394.572.063.370
495.212.142.650
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