Journal of Jilin University(Engineering and Technology Edition) ›› 2023, Vol. 53 ›› Issue (9): 2686-2694.doi: 10.13229/j.cnki.jdxbgxb.20211199

Previous Articles     Next Articles

Design and experiments of self⁃propelled quinoa combine harvester

Rui-jie SHI1(),Fei DAI1,Wu-yun ZHAO1(),Fa-rong YANG2,Feng-wei ZHANG1,Yi-ming ZHAO1,Hao QU1,Tian-fu WANG1,Jun-hai GUO1   

  1. 1.College of Mechanical and Electrical Engineering，Gansu Agricultural University，Lanzhou 730070，China
    2.Livestock Grass and Green Agriculture，Gansu Academy of Agricultural Sciences，Lanzhou 730070，China
  • Received:2021-11-04 Online:2023-09-01 Published:2023-10-09
  • Contact: Wu-yun ZHAO E-mail:aete_fcb@163.com;zhaowy@gsau.edu.cn

RICH HTML

 2   

PDF (PC)

317

Abstract:

To improve the mechanization harvesting level of quinoa and solve the problems of a significant loss rate， high impurity rate， and poor feeding during harvesting of ordinary rice-wheat combine harvester， according to the characteristics of quinoa plants during the harvesting period， a sizeable self-propelled quinoa combine harvester was designed. The machine used flaring type small row spacing chain teeth feeding into the header， combined longitudinal axial flow threshing cylinder， unique woven screen concave， double reciprocating vibrating screen and other devices， cooperation wide bridge， threshing cylinder CVT regulation， and excellent space design to realize the smooth quinoa feeding and efficient threshing separation. Critical components for the design were analyzed， and a field experiment was carried out. The results of the field experiment showed that when the water content of quinoa grain was 14.42%， the threshing rate was 96.83%， the impurity rate was 4.41%， the damage rate was 0.2%， the header loss rate was 1.14%， the entrainment loss rate was 1.73%， the cleaning loss rate was 1.09%， the splash loss rate was 0.16%， the total loss rate was 4.13%. During the experiment， the machine runs smoothly and meets the mechanical harvesting of quinoa. This paper can provide some reference for the design and test of quinoa combine harvester.

Key words: agricultural machinery, combine harvester, quinoa, header, threshing cylinder

CLC Number: 

  • S225.5

Fig.1

Quinoa"

Fig.2

Schematic diagram of self-propelled quinoa combine harvester"

Table 1

Technical parameters of self-propelled quinoa combine harvester"

参数数值
整机尺寸（长×宽×高）/（mm×mm×mm）7000×3375×3470
喂入量/（kg?s-1）10
作业速度/（m?s-1）0~2.68
额定功率/kW129
额定转速/（r?min-1）2200
滚筒参数（外径×长度）/（mm×mm）?600×3145
割台幅宽/mm2800
离地间隙/mm≥280
生产率/（hm2?h-1）0.6~1.6

Fig.3

Schematic diagram of header structure of self-propelled quinoa combine harvester"

Fig.4

Schematic diagram of the grain divider inside and stem lodging of quinoa"

Fig.5

Structure diagram of combined longitudinal axial flow threshing cylinder"

Fig.6

Stress analysis diagram of quinoa stem"

Fig.7

Local magnification diagram of unique woven screen concave"

Fig.8

Structure diagram of double reciprocating opposite vibrating screen"

Fig.9

Schematic diagram of particle force of threshing material"

Fig.10

Field tests"

Table 2

Test results of self-propelled quinoa combine"

试验指标脱净率/%含杂率/%破损率/%割台损失率/%夹带损失率/%清选损失率/%飞溅损失率/%总损失率/%
标准值≥95≤5≤3≤3≤3≤3≤3≤5
试验结果96.834.410.21.141.731.090.164.13
1 Carrasco R R, Espinoza C, Jacobsen S E. Nutritional value and use of the andean crops quinoa (Chenopodium quinoa) and kañiwa (Chenopodium pallidicaule)[J]. Food Reviews International, 2006, 19(1):179-189.
2 黄杰, 杨发荣, 李敏权, 等. 13个藜麦材料在甘肃临夏旱作区适应性的初步评价[J]. 草业学报, 2016, 25(3): 191-201.
Huang Jie, Yang Fa-rong, Li Min-quan, et al. Preliminary evaluation of adaptability of 13 quinoa varieties in the linxia arid region of gansu province, China[J]. Acta Prataculturae Sinica, 2016, 25(3): 191-201.
3 杨发荣, 黄杰, 魏玉明, 等. 藜麦生物学特性及应用[J]. 草业科学, 2017, 34(3): 607-613.
Yang Fa-rong, Huang Jie, Wei Yu-ming, et al. A review of biological characteristics, applications, and culture of chenopodium quinoa [J]. Pratacultural Science, 2017, 34(3): 607-613.
4 袁飞敏, 权有娟, 刘德梅, 等. 藜麦植株形态及花器结构的初步观察[J]. 甘肃农业大学学报, 2018, 53(4): 49-53.
Yuan Fei-min, Quan You-juan, Liu De-mei, et al. Primary observation the plant morphologic and floral structure on quiona(Chenopodium quinoa Willd)[J]. Journal of Gansu Agricultural University, 2018, 53(4): 49-53.
5 付丽红, 李晓斌. 基于岭脊分析的藜麦淀粉提取及糊化特性研究[J]. 农业工程学报, 2016, 32(18): 299-306.
Fu Li-hong, Li Xiao-bin. Extraction and gelatinization characteristics of chenopodium quinoa willd starch based on ridge analysis[J]. Transactions of the Chinese Society of Agricultural Engineering, 2016, 32(18): 299-306.
6 Stikic R, Glamoclija D, Demin M, et al. Agronomical and nutritional evaluation of quinoa seeds (Chenopodium quinoa Willd.) as an ingredient in bread formulations[J]. Journal of Cereal Science, 2012, 55(2): 132-138.
7 González J A, Konishi Y, Bruno M, et al. Interrelationships among seed yield, total protein and amino acid composition of ten quinoa (Chenopodium quinoa) cultivars from two different agroecological regions[J]. Journal of the Science and Food Agriculture, 2012, 92(6): 1222-1229.
8 陈庆文, 韩增德, 崔俊伟, 等. 自走式谷物联合收割机发展现状及趋势分析[J]. 中国农业科技导报, 2015, 17(1): 109-114.
Cheng Qing-wen, Han Zeng-de, Cui Jun-wei, et al. Development status and trend current situation of self-propelled combine harvester[J]. Journal of Agricultural Science and Technology, 2015, 17(1): 109-114.
9 Fu J, Chen Z, Tian L J, et al. Review of grain threshing theory and technology[J]. International Journal of Agricultural and Biological Engineering, 2018, 11(3): 12-20.
10 戴飞. 胡麻脱出物分离清选机理与关键技术研究[D]. 兰州:甘肃农业大学机电工程学院,2020.
Dai Fei. Study on the separating-cleaning mechanism and key technology of flax threshing material[D]. Lanzhou: College of Mechanical and Electrical Engineering, Gansu Agricultural University, 2020.
11 海梅, 杜文亮, 吴英思, 等. 藜麦脱出物空气动力学特性测试与分析[J]. 农机化研究, 2019, 41(2): 192-195, 215.
Mei Hai, Du Wen-liang, Wu Yin-si, et al. Test and analysis of aerodynamics on the quinoa threshed mixture[J]. Journal of Agricultural Mechanization Research, 2019, 41(2): 192-195, 215.
12 吴英思, 郭占斌, 杜文亮, 等. 藜麦脱出物的物料特性研究[J]. 农机化研究, 2017, 39(9): 184-189.
Wu Ying-si, Guo Zhan-bin, Du Wen-liang, et al. Study of the material properties on the quinoa threshed mixture[J]. Journal of Agricultural Mechanization Research, 2017, 39(9): 184-189.
13 赵子龙, 郭占斌, 杜文亮, 等. 浸水藜谷的机械特性研究[J]. 农机化研究, 2018, 40(11): 162-165, 170.
Zhao Zi-long, Guo Zhan-bin, Du Wen-liang, et al. The study of the mechanical properties of quinoa [J]. Journal of Agricultural Mechanization Research, 2018, 40(11): 162-165, 170.
14 顾建环. 天祝县高原寒旱区藜麦产业全程机械化推广探究[J]. 南方农业, 2020, 14(15):156-157.
15 海梅. 藜麦联合收获机脱出物清选试验研究[D]. 呼和浩特: 内蒙古农业大学机电工程学院, 2018.
Mei Hai. Experimental study on clearance of quinoa combine harvester[D]. Hohhot: College of Mechanical and Electrical Engineering, Inner Mongolia Agricultural University, 2018.
16 肖正春, 张广伦. 藜麦及其资源开发利用[J]. 中国野生植物资源, 2014, 33(2): 62-66.
Xiao Zheng-chun, Zhang Guang-lun. Development and utilization of Chenopodium quinoa willd[J]. Chinese Wild Plant Resources, 2014, 33(2): 62-66.
17 托有德, 朱雪慧. 高原寒旱区藜麦生产机具现状与发展[J]. 农机科技推广, 2020(4):27-29.
18 杨科, 刘文瑜, 王旺田, 等. 连作对藜麦生长和生理特性的影响[J]. 江西农业大学学报, 2021, 43(2): 244-252.
Yang Ke, Liu Wen-yu, Wang Wang-tian, et al. Effects of continuous cropping on growth and physiological characteristics of quinoa[J]. Acta Agriculturae Universitatis Jiangxiensis, 2021, 43(2):244-252.
19 魏玉明, 黄杰, 顾娴, 等. 藜麦规范化栽培技术规程[J]. 甘肃农业科技, 2015(12):77-80.
20 沈宝云, 胡静, 郭谋子, 等. 早熟藜麦新品种条藜2号的选育及栽培技术[J]. 种子, 2019, 38(4): 137-140.
Shen Bao-yun, Hu Jing, Guo Mou-zi, et al. Breeding and cultivation techniques of new early maturity variety chenopodium quinoa cv. Tiaoli No.2[J]. Seed, 2019, 38(4): 137-140.
21 王丽娜, 任翠梅, 王明泽, 等. 中国藜麦种质资源分布及研究现状[J]. 黑龙江农业科学, 2020(12): 142-145.
Wang Li-na, Ren Cui-mei, Wang Ming-ze, et al. Distribution and research status of quinoa germplasm resources in China[J]. Heilongjiang Agricultural Sciences, 2020(12): 142-145.
22 Atul B, Deepak O. Origin of genetic variability and improvement of quinoa(Chenopodium quinoa willd.)[J]. Gene Pool Diversity and Crop Improvement, 2016, 10: 241-270.
23 郭建芳, 武小平, 丁健, 等. 矮壮素对藜麦抗倒伏的影响[J]. 山西农业科学, 2020, 48(7): 1019-1021, 1025.
Guo Jian-fang, Wu Xiao-ping, Ding Jian, et al. Effect of chlormequat chloride on lodging resistance of quinoa [J]. Journal of Shanxi Agricultural Sciences, 2020, 48(7): 1019-1021, 1025.
24 郭建芳, 武小平, 丁健 [J]. 现代农业科技, 2019(15): 18-19.
25 刘巍, 黄小毛, 马丽娜, 等. 油葵联合收获机专用割台设计与试验[J]. 农业机械学报, 2020, 51(8): 83-88, 135.
Liu Wei, Huang Xiao-mao, Ma Li-na, et al. Design and experiment of special header of oil sunflower combine harvester[J]. Transactions of the Chinese Society for Agricultural Machinery, 2020, 51(8): 83-88, 135.
26 杜岳峰, 毛恩荣, 朱忠祥, 等. 两行玉米收获机割台设计与试验[J]. 农业机械学报, 2013, 44():22-26.
Du Yue-feng, Mao En-rong, Zhu Zhong-xiang, et al. Design and experiment of two-row corn harvester header[J]. Transactions of the Chinese Society for Agricultural Machinery, 2013, 44(Sup.2): 22-26.
27 谢里阳. 可靠性设计[M]. 北京: 高等教育出版社, 2013.
28 廖庆喜, 徐阳, 袁佳诚, 等. 油菜联合收获机切抛组合式纵轴流脱离装置设计与试验[J]. 农业机械学报, 2019, 50(7):140-150.
Liao Qing-xi, Xu Yang, Yuan Jia-cheng, et al. Design and experiment on combined cutting and throwing longitudinal axial flow threshing and separating device of rape combine harvester[J]. Transactions of the Chinese Society for Agricultural Machinery, 2019, 50(7):140-150.
29 中国农业机械化科学研究院. 农业机械设计手册(下册)[M]. 北京: 中国农业科学技术出版社, 2007.
30 戴飞, 付秋峰, 赵武云, 等. 双风道风筛式胡麻脱出物分离清选机设计与试验[J]. 农业机械学报, 2021, 52(4): 117-125, 247.
Dai Fei, Fu Qiu-feng, Zhao Wu-yun, et al. Design and test of double duct system of air-screen separating and cleaning machine for flax threshing material[J]. Transactions of the Chinese Society for Agricultural Machinery, 2021, 52(4): 117-125, 247.
31 李耀明. 谷物联合收割机的设计与分析[M]. 北京: 机械工业出版社, 2014.
32 耿端阳, 牟孝栋, 张国栋, 等. 小麦联合收获机清选机理分析与优化试验[J]. 吉林大学学报:工学版, 2022, 52(1):219-230.
Geng Duan-yang, Mu Xiao-dong, Zhang Guo-dong, et al. Analysis and optimization of cleaning mechanism of wheat combine harvester[J]. Journal of Jilin University (Engineering and Technology Edition), 2022, 52(1): 219-230.
33 . 收获机械联合收割机试验方法 [S].
34 . 计数抽样检测程序 [S].
35 . 农业机械试验条件 [S].
36 史瑞杰, 戴飞, 刘小龙, 等. 履带式丘陵山地胡麻联合收割机设计与试验[J]. 农业工程学报, 2021, 37(5):59-67.
Shi Rui-jie, Dai Fei, Liu Xiao-long, et al. Design and experiments of crawler-type hilly and mountaineous flax combine harvester[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2021, 37(5): 59-67.
37 史瑞杰, 戴飞, 赵武云, 等. 丘陵山地胡麻联合收割机作业参数优化与试验[J]. 吉林大学学报:工学版, 2022, 52(11):2746-2755.
Shi Rui-jie, Dai Fei, Zhao Wu-yun, et al. Optimization and experiment of operation parameters of hilly area flax combine harvester[J]. Journal of Jilin University (Engineering and Technology Edition), 2022, 52(11): 2746-2755.
[1] Duan-yang GENG,Xiao-qi JI,Xiao-dong MOU,Hua-biao LI,Hao-lin YANG,Yan-chun YAO,Ji-da WU. Design and experiment of harvesting and cutting table of Broussonetia papyrifera [J]. Journal of Jilin University(Engineering and Technology Edition), 2023, 53(7): 2152-2164.
[2] Si-lin CAO,Jian-hua XIE,Yu-xin YANG,Yong-rui LIU,Yong-tao LU,Bo SUN. Design and experiment of side row cotton straw returning and residual film recovery combined machine [J]. Journal of Jilin University(Engineering and Technology Edition), 2023, 53(5): 1514-1528.
[3] Xue-jun ZHANG,Shuang HUANG,Zeng-lu SHI,Yong-liang YU,Xin-cheng ZHOU,Wei JIN,Yong CHEN,Jia HONG. Design and test of the remaining film picking and baling machine [J]. Journal of Jilin University(Engineering and Technology Edition), 2023, 53(4): 1220-1230.
[4] Jia-jie LIU,Lan MA,Wei XIANG,Bo YAN,Qing-hua WEN,Jiang-nan LYU. Design of 4QM⁃4.0 fibre crops green fodder combine harvester [J]. Journal of Jilin University(Engineering and Technology Edition), 2022, 52(12): 3039-3048.
[5] Rui-jie SHI,Fei DAI,Wu-yun ZHAO,Xiao-long LIU,Jiang-fei QU,Feng-wei ZHANG. Optimization and experiment of operation parameters of hilly area flax combine harvester [J]. Journal of Jilin University(Engineering and Technology Edition), 2022, 52(11): 2746-2755.
[6] Rong-qing LIANG,Bo ZHONG,He-wei MENG,Zhi-min SUN,Za KAN. Design of 4QJ⁃3 type pickup header of silage oat [J]. Journal of Jilin University(Engineering and Technology Edition), 2021, 51(5): 1887-1896.
[7] Jia-cheng YUAN,Chang WANG,Kun HE,Xing-yu WAN,Qing-xi LIAO. Effect of components mass ratio under sieve on cleaning system performance for rape combine harvester [J]. Journal of Jilin University(Engineering and Technology Edition), 2021, 51(5): 1897-1907.
[8] Ji-cheng HUANG,Cheng SHEN,Ai-min JI,Xian-wang LI,Bin ZHANG,Kun-peng TIAN,Hao-lu LIU. Optimization of cutting⁃conveying key working parameters of hemp harvester [J]. Journal of Jilin University(Engineering and Technology Edition), 2021, 51(2): 772-780.
[9] Xue-shen CHEN,Tao CHEN,Tao WU,Xu MA,Ling-chao ZENG,Lin-tao CHEN. Design and experiment on harvester for winter planting potato of straw coverage [J]. Journal of Jilin University(Engineering and Technology Edition), 2020, 50(2): 749-757.
[10] HAN Bao,WU Wen-fu,QUAN Long-zhe. Multi-objective optimization design and simulation on horizontal disk type weeding unit between seedlings [J]. 吉林大学学报(工学版), 2011, 41(03): 692-696.
[11] Li Jie，Yan Chu-liang，Yang Fang-fei . Dynamic simulation and parameter optimization of the
combine harvester vibration sieve [J]. 吉林大学学报(工学版), 2006, 36(05): 701-0704.
Viewed
Full text


Abstract

Cited
  Shared   
  Discussed   
[1] LI Shoutao, LI Yuanchun. Autonomous Mobile Robot Control Algorithm Based on Hierarchical Fuzzy Behaviors in Unknown Environments[J]. 吉林大学学报(工学版), 2005, 35(04): 391 -397 .
[2] Liu Qing-min，Wang Long-shan，Chen Xiang-wei，Li Guo-fa. Ball nut detection by machine vision[J]. 吉林大学学报(工学版), 2006, 36(04): 534 -538 .
[3] Li Hong-ying; Shi Wei-guang;Gan Shu-cai. Electromagnetic properties and microwave absorbing property
of Z type hexaferrite Ba3-xLaxCo2Fe24O41[J]. 吉林大学学报(工学版), 2006, 36(06): 856 -0860 .
[4] Li Yue-ying，Liu Yong-bing，Chen Hua . Surface hardening and tribological properties of a cam materials[J]. 吉林大学学报(工学版), 2007, 37(05): 1064 -1068 .
[5] Yang Shu-kai, Song Chuan-xue, An Xiao-juan, Cai Zhang-lin . Analyzing effects of suspension bushing elasticity
on vehicle yaw response character with virtual prototype method[J]. 吉林大学学报(工学版), 2007, 37(05): 994 -0999 .
[6] . [J]. 吉林大学学报(工学版), 2007, 37(06): 1284 -1287 .
[7] Che Xiang-jiu，Liu Da-you，Wang Zheng-xuan . Construction of joining surface with G1 continuity for two NURBS surfaces[J]. 吉林大学学报(工学版), 2007, 37(04): 838 -841 .
[8] Liu Han-bing, Jiao Yu-ling, Liang Chun-yu,Qin Wei-jun . Effect of shape function on computing precision in meshless methods[J]. 吉林大学学报(工学版), 2007, 37(03): 715 -0720 .
[9] Zhang He-sheng, Zhang Yi, Wen Hui-min, Hu Dong-cheng . Estimation approaches of average link travel time using GPS data[J]. 吉林大学学报(工学版), 2007, 37(03): 533 -0537 .
[10] Qu Zhao-wei，Chen Hong-yan，Li Zhi-hui，Hu Hong-yu，Wei Wei . 2D view reconstruction method based on single calibration pattern
[J]. 吉林大学学报(工学版), 2007, 37(05): 1159 -1163 .
Copyright © Journal of Jilin University(Engineering and Technology Edition), All Rights Reserved.
Tel: +86-431-85095297　Fax: +86-431-85094074　E-mail: xbgxb@jlu.edu.cn
Powered by Beijing Magtech Co. Ltd