Journal of Jilin University(Engineering and Technology Edition) ›› 2021, Vol. 51 ›› Issue (2): 754-760.doi: 10.13229/j.cnki.jdxbgxb20200030

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Design and test of tractor hydraulic suspension system testing device based on virtual simulation

Qian CONG1,2(),Jin XU3,Bo-shuai MA3,Xiao-chao ZHANG4,Ting-kun CHEN1,3()   

  1. 1.Key Laboratory of Bionic Engineering,Ministry of Education,Jilin University,Changchun 130022,China
    2.State Key Laboratory of Automotive Simulation and Control,Jilin University,Changchun 130022,China
    3.College of Biological and Agricultural Engineering,Jilin University,Changchun 130022,China
    4.Luoyang Tractor Research Institute Co. ,Ltd. ,Luoyang 471039,China
  • Received:2020-01-11 Online:2021-03-01 Published:2021-02-09
  • Contact: Ting-kun CHEN E-mail:congqian@jlu.edu.cn;chentk@jlu.edu.cn

Abstract:

In order to solve the problems of low testing efficiency, high labor intensity and danger during the tractor hydraulic suspension system text, a hitching testing device for tractor hydraulic suspension system was designed based on virtual simulation. The mechanism was composed of a hitching part and a loading part. In the hitching system, the hydraulic automatic control method was used to complete the positioning and connection of the tractor's lower pull rod. In the loading system, the lower pull rod of the tractor was loaded by adopting the hydraulic loading cylinder and lever mechanism. Meanwhile, using the lever loading method can reduce the movement displacement of the loading cylinder and avoid the excavation of the trench in the experiment site. The virtual simulation software, Adams and Workbench, was used to simulate the kinematics and mechanics of the tractor hydraulic hitch detection device. The results show that the designed hitch test device meets the mechanical requirements and the kinematic requirements without interference jamming. The tractor hydraulic hitch test device was manufactured and assembled, and the hitch and loading experiments were carried out. A loading force of 5 kN was applied to the end of the device during the loading test, and the lower pull rod of the tractor was lifted 650 mm. The results of the verification test show that the device can be used to connect the lower pull rod of the tractor accurately and quickly, and can complete the loading experiment of tractor hydraulic suspension, which meets the expected requirements. This research can provide reference for intelligent and high efficiency testing of tractor hydraulic suspension, and designing the corresponding device for testing.

Key words: agricultural engineering, tractor, hydraulic suspension, test, virtual simulation

CLC Number: 

  • S220

Fig.1

Diagram of hydraulic suspension hitching based on four-bar linkage mechanism"

Table 1

Symbolic meaning in diagram of hitching"

符号/初始条件符号/提升过程中的变量
下拉杆长l1/950 mmh2/下拉杆提升高度
挂接杆长l2/230 mmh4/加载油缸下降行程
杠杆长端l3/1500 mmθ1/下拉杆转动角
定点间距离l4/2300 mmθ2/挂接检测机构挂接角
杠杆短端l5/750 mmθ3/挂接检测机构传动角
下拉杆距地h1/500 mmθ4/连接杆与空间垂直面的夹角
杠杆距地h3/400 mm

Fig.2

Kinematics simulation curves of hitching"

Fig.3

Overall structure of hitch"

Fig.4

Simulation boundary conditions of simplified model"

Fig.5

Equivalent stress curve of bearing bar in lifting process"

Fig.6

Equivalent stress curve of lever in lifting process"

Fig.7

Prototype of hitch in lab"

Table 2

Time of hitching and lifting"

No.t1t2No.t1t2No.t1t2
17018116818217018
27519127217226819
37616136822236918
47820146920246522
57418156519257216
66817166618266816
77015176818276918
87221186919286819
96518197021296517
106419206817307220

Table 3

Load force of hydraulic cylinder"

No.h5h6No.h5h6No.h5h6
11.61.7112.01.8211.81.7
21.81.7121.91.9221.81.6
31.81.8131.82.1231.61.6
41.91.6141.82.0241.71.8
51.61.8151.82.0251.71.7
61.71.9161.92.0261.81.8
71.71.8172.01.8271.81.9
81.71.7181.72.1281.71.5
91.91.7191.81.8291.71.8
101.51.8201.92.0301.61.8
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