吉林大学学报(工学版) ›› 2015, Vol. 45 ›› Issue (4): 1206-1212.doi: 10.13229/j.cnki.jdxbgxb201504027
庄蔚敏1, 解东旋1, 余天明1, 于皖东2
ZHUANG Wei-min1, XIE Dong-xuan1, YU Tian-ming1, YU Wan-dong2
摘要: 针对目前商用有限元分析软件在模拟高强钢热成形过程中,只能模拟相变过程而无法模拟成形损伤过程这一问题,建立了高强钢热成形损伤-相变本构模型,通过编写该力学模型的用户自定义材料子程序,将其应用于LS-DYNA软件的高强钢热成形数值模拟中,在预测相变演化的同时实现成形损伤演化的预测。对帽形件进行了热成形虚拟试验,试验中马氏体体积分数的最大值出现在帽形件的法兰部位,其均值为98.5%,而成形损伤的最大值则集中在帽形件侧壁的中部,其值达到了0.7,该试验验证了本构模型的有效性,为高强钢热成形的实际生产提供了指导。
中图分类号:
[1] Naderi M, Ketabchi M, Abbasi M, et al. Analysis of microstructure and mechanical properties of different high strength carbon steels after hot stamping[J]. Journal of Materials Processing Technology,2011,211(6):1117-1125. [2] 高云凯,高大威,余海燕,等.汽车用高强度钢热成型技术[J]. 汽车技术,2010(8):56-60. Gao Yun-kai, Gao Da-wei, Yu Hai-yan, et al. Analysis on high-strength steel hot forming technology for automobile[J]. Automobile Technology,2010(8):56-60. [3] 周靖,王宝雨,徐伟力,等. 耦合损伤的22MnB5变形本构模型[J]. 北京科技大学学报,2013,35(11):1450-1457. Zhou Jing, Wang Bao-yu, Xu Wei-li, et al. Damage-coupled constitutive model of 22MnB5 steel in hot deformation[J]. Journal of University of Science and Technology Beijing,2013,35(11):1450-1457. [4] Bok H H, Lee M G. Comparative study of the prediction of microstructure and mechanical properties for a hot-stamped B-pillar reinforcing part[J]. International Journal of Mechanical Science,2011,53(9):744-752. [5] Lee M G, Kim S J. Application of hot press forming process to manufacture an automotive part and its finite element analysis considering phase transformation plasticity[J]. International Journal of Mechanical Science,2009,51(11-12):888-898. [6] Bariani P F, Bruschi S, Ghiotti A. Advances in predicting damage evolution and fracture occurrence in metal forming operations[J]. Journal of Manufacturing Processes,2012,14(4):495-500. [7] Malcher L, Mamiya E N. An improved damage evolution law based on continuum damage mechanics and its dependence on both stress triaxiality and the third invariant[J]. International Journal of Plasticity,2014,56:232-261. [8] Kachanov L M. Time of the rupture process under creep conditions[J]. Izv Akad Nauk SSR Otd Tech Nauk,1958,8:26-31. [9] Lin J, Liu Y, Dean T A. A review on damage mechanisms, models and calibration methods under various deformation conditions[J].International Journal of Damage Mechanics,2005,14(4):299-319. [10] Watt D F, Coon L, Bibby M, et al. An algorithm for modelling microstructural development in weld heat-affected zones(part a)reaction kinetics[J]. Acta Metallurgica,1988,36(11):3029-3035. [11] 马宁,胡平,郭威.热成形硼钢热、力及相变耦合关系[J]. 材料热处理学报,2010,31(11): 33-36,41. Ma Ning, Hu Ping, Guo Wei. Experiments and analysis of relations among heat, stress and transformation of boron steel for hot forming[J]. Transactions of Materials and Heat Treatment,2010,31(11):33-36,41. [12] Lin J, Hayhurst D, Dyson B. A new design of uniaxial testpiece with slit extensometer ridges for improved accuracy of strain measurement[J]. International Journal of Mechanical Sciences,1993,35(1):63-78. [13] Li N, Mohamed M S, Cai J, et al. Experimental and numerical studies on the formability of materials in hot stamping and cold die quenching process[C]∥The 14th International ESAFORM Conference on Material Forming AIP Conf Proc,2011:1555-1561. [14] Akerstrom P, Bergman G, Oldenburg M. Numerical implementation of a constitutive model for simulation of hot stamping[J].Modelling and Simulation in Materials Science and Engineering,2007,15:105-119. [15] Naderi M, Saeed-Akbari A, Bleck W. The effects of non-isothermal deformation on martensitic transformation in 22MnB5 steel[J]. Materials Science and Engineering A,2008,487(1-2):445-455. [16] Arthur Shapiro. Finite element modelling of hot Stamping[J]. Metal Forming,2011,80(9):658-664. |
[1] | 郭昊添,徐涛,梁逍,于征磊,刘欢,马龙. 仿鲨鳃扰流结构的过渡段换热表面优化设计[J]. 吉林大学学报(工学版), 2018, 48(6): 1793-1798. |
[2] | 宫亚峰, 王博, 魏海斌, 何自珩, 何钰龙, 申杨凡. 基于Peck公式的双线盾构隧道地表沉降规律[J]. 吉林大学学报(工学版), 2018, 48(5): 1411-1417. |
[3] | 庄蔚敏, 赵文增, 解东旋, 李兵. 超高强钢/铝合金热铆连接接头性能[J]. 吉林大学学报(工学版), 2018, 48(4): 1016-1022. |
[4] | 邱小明, 王银雪, 姚汉伟, 房雪晴, 邢飞. 基于灰色关联的DP1180/DP590异质点焊接头工艺参数优化[J]. 吉林大学学报(工学版), 2018, 48(4): 1147-1152. |
[5] | 梁晓波, 蔡中义, 高鹏飞. 夹芯复合板柱面成形的数值模拟及试验[J]. 吉林大学学报(工学版), 2018, 48(3): 828-834. |
[6] | 刘纯国, 刘伟东, 邓玉山. 多点冲头主动加载路径对薄板拉形的影响[J]. 吉林大学学报(工学版), 2018, 48(1): 221-228. |
[7] | 付文智, 刘晓东, 王洪波, 闫德俊, 刘晓莉, 李明哲, 董玉其, 曾振华, 刘桂彬. 关于1561铝合金曲面件的多点成形工艺[J]. 吉林大学学报(工学版), 2017, 47(6): 1822-1828. |
[8] | 吕萌萌, 谷诤巍, 徐虹, 李欣. 超高强度防撞梁热冲压成形工艺优化[J]. 吉林大学学报(工学版), 2017, 47(6): 1834-1841. |
[9] | 王宏朝, 单希壮, 杨志刚. 地面效应模拟对环境风洞中车辆冷却系统试验影响的数值模拟[J]. 吉林大学学报(工学版), 2017, 47(5): 1373-1378. |
[10] | 彭玮, 李国祥, 闫伟. 适用于发动机散热器的壁面函数改进[J]. 吉林大学学报(工学版), 2017, 47(3): 804-810. |
[11] | 寇淑清, 宋玮峰, 石舟. 36MnVS4连杆裂解加工模拟及缺陷分析[J]. 吉林大学学报(工学版), 2017, 47(3): 861-868. |
[12] | 谷诤巍, 吕萌萌, 张文学, 雷娇娇, 徐虹. 中国标准动车组前端三维蒙皮件冲压成形[J]. 吉林大学学报(工学版), 2017, 47(3): 869-875. |
[13] | 张鹏, 寇淑清, 赵勇, 林宝君. 装配式凸轮轴三点式轴向滚花过程[J]. 吉林大学学报(工学版), 2016, 46(6): 1953-1960. |
[14] | 袁哲, 徐东, 刘春宝, 李雪松, 李世超. 基于热流固耦合过程的液力缓速器叶片强度分析[J]. 吉林大学学报(工学版), 2016, 46(5): 1506-1512. |
[15] | 程艳艳, 李明哲, 邢健. 不同单元形式对多点模具柔性拉伸成形质量的影响[J]. 吉林大学学报(工学版), 2016, 46(5): 1552-1557. |
|