吉林大学学报(工学版) ›› 2022, Vol. 52 ›› Issue (10): 2287-2293.doi: 10.13229/j.cnki.jdxbgxb20210312

• 车辆工程·机械工程 • 上一篇    

城轨列车滚动轴承智能诊断的特征降维与随机森林方法

曹振1(),崔路瑶2,雷斌1,王婧旖3,曹双胜2()   

  1. 1.西安建筑科技大学 土木工程学院,西安 710055
    2.西安市轨道交通集团有限公司,西安 710016
    3.卡斯柯信号有限公司,上海 200040
  • 收稿日期:2021-04-12 出版日期:2022-10-01 发布日期:2022-11-11
  • 通讯作者: 曹双胜 E-mail:653102531@qq.com;css299@163.com
  • 作者简介:曹振(1978-),男,教授,博士. 研究方向:轨道交通.E-mail:653102531@qq.com
  • 基金资助:
    陕西省重点研发计划项目(2020SF-390)

Feature dimensionality reduction and random forest method in intelligent diagnosis of rolling bearings for urban rail trains

Zhen CAO1(),Lu-yao CUI2,Bin LEI1,Jing-yi WANG3,Shuang-sheng CAO2()   

  1. 1.School of Civil Engineering,Xi'an University of Architecture & Technology,Xi'an 710055,China
    2.Xi'an Rail Transit Group Co. ,Ltd. ,Xi'an 710016,China
    3.Casco Signal Ltd. ,Shanghai 200040,China
  • Received:2021-04-12 Online:2022-10-01 Published:2022-11-11
  • Contact: Shuang-sheng CAO E-mail:653102531@qq.com;css299@163.com

摘要:

针对城轨列车滚动轴承的智能故障诊断问题,提出了一种主成分分析(PCA)和随机森林(RF)相组合的新方法。应用滚动轴承振动信号的时域、频域特征指标构成21维特征原始向量,采用主成分分析方法对其进行降维处理,将降维后的有效特征数据输入随机森林模型,以此建立集成智能诊断模型。通过实验验证表明,相比于将原始特征向量直接输入支持向量机(SVMs)或RF的方法,对特征降维可以有效提高算法效率和准确率,PCA-RF方法具有更优的智能诊断能力,该方法可在诊断故障类型的基础上有效诊断出故障的程度,进一步反映滚动轴承故障类别的复杂度,对城轨列车滚动轴承故障诊断具有一定的价值。

关键词: 车辆工程, 主成分分析, 随机森林, 滚动轴承, 智能诊断

Abstract:

As for the fault diagnosis of rolling bearings for urban rail trains,an integrated intelligent diagnosis method was proposed based on principal component analysis (PCA) and random forest (RF). Firstly, original feature vectors of 21 dimensions were extracted from time domain and frequency domain. Principal component analysis was then utilized to conduct dimension reduction accounting for the correlations within features. Finally, the size-reduced features act as the inputs of the RF. Consequently, an integrated intelligent diagnostic model called PCA-RF model was established. Experimental results demonstrate that the PCA-RF model is superior to other methods such as support vector machines and RF with original feature vectors as inputs, in terms of efficiency and effectiveness. In addition, the proposed method can obtain satisfied identifications among complicated bearing fault patterns which involve not only various fault locations but fault severity levels. In short, the PCA-RF model had a certain value in the diagnosis of rolling bearing faults of urban rail vehicles.

Key words: vehicle engineering, principal component analysis, random forest, rolling bearing, intelligent diagnosis

中图分类号: 

  • U271

图1

基于PCA?RF的滚动轴承智能诊断模型"

图2

滚动轴承智能诊断的PCA?RF流程图"

图3

滚动轴承故障诊断实验台"

表1

实验数据情况"

轴承

状态

故障程度

故障尺寸

/(mm×mm)

样本数量/个训练集/个测试集/个类别
正常正常0300250501

内圈

故障

轻度0.5×0.3300250502
中度1.0×0.3300250503
重度2.0×0.3300250504

外圈

故障

轻度0.5×0.3300250505
中度1.0×0.3300250506
重度2.0×0.3300250507
滚动体故障轻度0.5×0.3300250508
中度1.0×0.3300250509
重度2.0×0.33002505010

图4

PCA主成分分析结果"

图5

树的个数对准确率的影响"

表2

实验结果对比"

模型SVMPCA?SVMRFPCA?RF
故障类别正确率/%
174.687.798100
296.71009894.2
361.771.495.894
483.386.2100100
594.692.59692
69810088.9100
710010098100
8100100100100
910010081100
10100100100100
整体准确率/%89.293.295.298
耗时/s1.560.993.112.53

图6

基于PCA-RF的滚动轴承智能诊断"

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