搅拌摩擦焊温度场研究进展

doi:10.13229/j.cnki.jdxbgxb20210716

摘要/Abstract

摘要：

系统归纳论述了搅拌摩擦焊（FSW）温度场有限元仿真方法与实验测量方法的研究现状。对基于有限元仿真方法的国内外论文数量进行统计分析，分别从基于热源模型、计算固体力学和计算流体力学的仿真技术3个方面展开论述；对于实验测量方法，梳理了采用热电偶、红外热像仪的测温原理和研究思路，分析了不同测温方法的特点。对上述各种方法的优势和弊端进行了对比分析，并提出了未来研究方向。

关键词: 金属材料, 搅拌摩擦焊, 温度场, 数值模拟, 测温实验

Abstract:

The research status of friction stir welding（FSW）temperature field finite element simulation method and experimental measurement method are summarized systematically. The statistical analysis of papers based on finite element simulation method is carried out from three aspects ： heat source model， computational solid mechanics（CSM）， and computational fluid dynamics（CFD）. For experimental measurement method， the characteristics of different temperature measurement methods are summarized by discussing the temperature measurement principle and research routes of thermocouple and infrared thermal camera. This paper analyzes the advantages and disadvantages of the above methods， and puts forward the future research direction.

Key words: metallic materials, friction stir welding, temperature field, numerical simulation, temperature measurement experiment

中图分类号:

TG453

卢晓红,乔金辉,周宇,马冲,隋国川,孙卓. 搅拌摩擦焊温度场研究进展[J]. 吉林大学学报(工学版), 2023, 53(1): 1-17.

Xiao-hong LU,Jin-hui QIAO,Yu ZHOU,Chong MA,Guo-chuan SUI,Zhuo SUN. Research progress of temperature field in friction stir welding[J]. Journal of Jilin University(Engineering and Technology Edition), 2023, 53(1): 1-17.

图/表 9

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热源模型	文献号	温度预测精度/%
基于Rosenthal解析方法的热源模型	［7］	3.73
基于Rosenthal解析方法的热源模型	［13］	3
基于摩擦产热的分布式面热源模型	［15］	4.9
基于摩擦产热的分布式面热源模型	［17］	4
基于扭矩的摩擦产热热源模型	［21］	3.5
基于扭矩的摩擦产热热源模型	［23］	7.4
考虑接触条件、轴肩凹角与搅拌针锥角的基于扭矩的摩擦产热热源模型	［28］	7
	［30］	6.5
	［33］	7.1
	［35］	3.8
考虑材料屈服强度的基于扭矩的摩擦产热热源模型	［37］	3.2
	［39］	5.73
	［40］	4.6

建模方法	文献号	温度预测精度/%
拉格朗日方法	［50］	2.7
	［52］	10
	［54］	9.37
ALE方法	［62］	4.4
ALE方法	［68］	2.27
CEL方法	［71］	11.5
	［72］	5.6
	［74］	4.94
粒子法	［78］	2.74
粒子法	［80］	7.79

文献编号	温度预测精度/%
［86］	8
［87］	3.98
［88］	4.1
［90］	3.69
［92］	3.43
［94］	1.19

分析方法	建模方法	仿真软件	分析类型	FSW阶段	仿真耗时
热源模型	产热公式	ANSYS、ABAQUS、MSC.Marc、COMSOL	瞬态分析	忽略下压阶段	适中
基于CSM	拉格朗日方法	DEFORM	瞬态分析	所有阶段	适中
	ALE方法	ABAQUS/Explicit	瞬态分析	只模拟下压及停留阶段或忽略下压阶段	高
	CEL方法	ABAQUS/Explicit	瞬态分析	所有阶段	高
	粒子法	ABAQUS/Explicit	瞬态分析	所有阶段	适中
基于CFD	欧拉方法	FLUENT与COMSOL	稳态分析	稳定焊接阶段	低

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