吉林大学学报(工学版) ›› 2023, Vol. 53 ›› Issue (9): 2686-2694.doi: 10.13229/j.cnki.jdxbgxb.20211199

• 农业工程·仿生工程 • 上一篇    下一篇

自走式藜麦联合收割机设计及试验

史瑞杰1(),戴飞1,赵武云1(),杨发荣2,张锋伟1,赵一鸣1,曲浩1,王天福1,郭军海1   

  1. 1.甘肃农业大学 机电工程学院,兰州 730070
    2.甘肃省农业科学院 畜草与绿色农业研究所,兰州 730070
  • 收稿日期:2021-11-04 出版日期:2023-09-01 发布日期:2023-10-09
  • 通讯作者: 赵武云 E-mail:aete_fcb@163.com;zhaowy@gsau.edu.cn
  • 作者简介:史瑞杰(1993-),男,博士.研究方向:北方特色作物机械化收获技术与装备.E-mail:aete_fcb@163.com
  • 基金资助:
    中央引导地方科技发展专项项目(ZCYD-2020-6-2);甘肃省农业农村厅科技项目(NJ2020-07);国家现代农业产业技术体系建设项目(CARS-14-1-28);甘肃农业大学伏羲青年英才培养计划项目(Gaufx-03Y01);甘肃省教育厅优秀研究生“创新之星”项目(2021CXZX-362)

Design and experiments of self⁃propelled quinoa combine harvester

Rui-jie SHI1(),Fei DAI1,Wu-yun ZHAO1(),Fa-rong YANG2,Feng-wei ZHANG1,Yi-ming ZHAO1,Hao QU1,Tian-fu WANG1,Jun-hai GUO1   

  1. 1.College of Mechanical and Electrical Engineering,Gansu Agricultural University,Lanzhou 730070,China
    2.Livestock Grass and Green Agriculture,Gansu Academy of Agricultural Sciences,Lanzhou 730070,China
  • Received:2021-11-04 Online:2023-09-01 Published:2023-10-09
  • Contact: Wu-yun ZHAO E-mail:aete_fcb@163.com;zhaowy@gsau.edu.cn

摘要:

为提高藜麦机械化收获水平,解决普通谷物联合收割机收获时损失大、含杂高、喂入不畅等问题,针对收获期藜麦植株特性设计了一种大型自走式藜麦联合收割机。该机采用扩口式小行距链齿喂入割台、组合式纵轴流脱粒滚筒、专用编织筛凹板、双层往复式异向振动筛等装置,配合宽体过桥、脱粒滚筒无级变速和大脱分空间等设计实现了藜麦的顺畅喂入和高效脱粒分离,对关键部件进行了设计分析,并进行了田间试验。田间试验结果表明:当藜麦籽粒含水率为14.42%时,脱净率为96.83%、含杂率为4.41%、破损率为0.2%、割台损失率为1.14%、夹带损失率为1.73%,清选损失率为1.09%、飞溅损失率为0.16%、总损失率为4.13%;作业期间机具运行平稳,满足藜麦机械化收获要求。本文研究成果可为藜麦联合收割机设计及试验提供一定参考。

关键词: 农业机械, 联合收割机, 藜麦, 割台, 脱粒滚筒

Abstract:

To improve the mechanization harvesting level of quinoa and solve the problems of a significant loss rate, high impurity rate, and poor feeding during harvesting of ordinary rice-wheat combine harvester, according to the characteristics of quinoa plants during the harvesting period, a sizeable self-propelled quinoa combine harvester was designed. The machine used flaring type small row spacing chain teeth feeding into the header, combined longitudinal axial flow threshing cylinder, unique woven screen concave, double reciprocating vibrating screen and other devices, cooperation wide bridge, threshing cylinder CVT regulation, and excellent space design to realize the smooth quinoa feeding and efficient threshing separation. Critical components for the design were analyzed, and a field experiment was carried out. The results of the field experiment showed that when the water content of quinoa grain was 14.42%, the threshing rate was 96.83%, the impurity rate was 4.41%, the damage rate was 0.2%, the header loss rate was 1.14%, the entrainment loss rate was 1.73%, the cleaning loss rate was 1.09%, the splash loss rate was 0.16%, the total loss rate was 4.13%. During the experiment, the machine runs smoothly and meets the mechanical harvesting of quinoa. This paper can provide some reference for the design and test of quinoa combine harvester.

Key words: agricultural machinery, combine harvester, quinoa, header, threshing cylinder

中图分类号: 

  • S225.5

图1

藜麦"

图2

自走式藜麦联合收割机结构示意图"

表1

自走式藜麦联合收割机技术参数"

参数数值
整机尺寸(长×宽×高)/(mm×mm×mm)7000×3375×3470
喂入量/(kg?s-110
作业速度/(m?s-10~2.68
额定功率/kW129
额定转速/(r?min-12200
滚筒参数(外径×长度)/(mm×mm)?600×3145
割台幅宽/mm2800
离地间隙/mm≥280
生产率/(hm2?h-10.6~1.6

图3

自走式藜麦联合收割机割台结构示意图"

图4

内分禾器工作和藜麦茎秆倒伏示意图"

图5

组合式纵轴流脱粒滚筒结构示意图"

图6

藜麦茎秆受力分析图"

图7

专用编织筛凹板局部放大示意图"

图8

双层往复式异向振动筛结构示意图"

图9

脱出物质点受力示意图"

图10

田间试验"

表2

自走式藜麦联合收割机试验结果"

试验指标脱净率/%含杂率/%破损率/%割台损失率/%夹带损失率/%清选损失率/%飞溅损失率/%总损失率/%
标准值≥95≤5≤3≤3≤3≤3≤3≤5
试验结果96.834.410.21.141.731.090.164.13
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